951151Art # A-09089MINI MIGPORTABLE MIG WELDERFP-95Operating ManualRevision: AA Issue Date: March 19, 2009 Manual No.: 0-5122Operating Fea
FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-4 Safety Instructinos WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin.T
SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-5 Manual 0-5122 1.03 Symbol ChartNote that only some of these symbols will appear on your
FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-6 Safety Instructinos1.04 Precautions De Securite En Soudage A L’arc! MISE EN GARDELE SOUDAG
SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-7 Manual 0-5122 1. Portez une casque de soudeur avec filtre oculaire de nuance ap-propriée
FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-8 Safety Instructinos AVERTISSEMENTLE SOUDAGE PEUT CAUSER UN INCENDIE OU UNE EXPLOSIONL’arc
SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-9 Manual 0-5122 2. Ne faites pas le plein en fumant ou proche d’une source d’étincelles o
FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-10 Safety InstructinosSoudage á L’arc AvecElectrode Non Fusible(GTAW)Decoupe Arc Carbone(CAC-A
INTRODUCTION FIREPOWER FP-95Introduction 2-1 Manual 0-5122SECTION 2: INTRODUCTION2.01 How to Use This ManualThis Operating Manual usually applies
FIREPOWER FP-95 INTRODUCTIONManual 0-5122 2-2 Introduction2.05 Handle and Foot Assembly1234Art # A-091012.06 SpecificationsDescription Firepower
INTRODUCTION FIREPOWER FP-95Introduction 2-3 Manual 0-5122∆ The recommended time delay fuse or circuit breaker size is 20 amp. An individual branc
WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proud to have you as our customer and will strive to pro
FIREPOWER FP-95 INTRODUCTIONManual 0-5122 2-4 Introduction2.08 Duty Cycle Duty Cycle is the amount of arc-on time (actual welding time) during any
INSTALLATION FIREPOWER FP-95Installation 3-1 Manual 0-51223.01 Location For best operating characteristics and longest unit life, take care in sel
FIREPOWER FP-95 INSTALLATIONManual 0-5122 3-2 Installation3.05 Requirements for Maximum Output In order to obtain the maximum output capability
INSTALLATION FIREPOWER FP-95Installation 3-3 Manual 0-51223.07 FeedrollsA feedroll consists of two different sized grooves. As delivered f
FIREPOWER FP-95 INSTALLATIONManual 0-5122 3-4 Installation3. Open Pressure Arm (Fig. 3-4).4. Place the end of the wire into the Inlet Wire Guid
INSTALLATION FIREPOWER FP-95Installation 3-5 Manual 0-51223.09 Install Wire into the Welding Gun 1. Plug the Welding Power Source into the 120VAC
FIREPOWER FP-95 INSTALLATIONManual 0-5122 3-6 InstallationThis Page Intentionally Blank
OPERATION FIREPOWER FP-95Operation 4-1 Manual 0-5122SECTION 4: OPERATION4.01 General Safety PrecautionsRead and understand the safety instructions
FIREPOWER FP-95 OPERATIONManual 0-5122 4-2 Operation4.02 FirePower Controls Refer to Figure 4-11. Power ON / OFF switch turns the power on and
OPERATION FIREPOWER FP-95Operation 4-3 Manual 0-5122FP-95MINMAXvRATED OUTPUTVOLTS 17.3AMPS 90DUTY CYCLE 16%MAX OC
! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipme
FIREPOWER FP-95 OPERATIONManual 0-5122 4-4 Operation4.03 Flux Cored Arc Welding (FCAW) See Welding Guidelines included in this manual.1. Make a
OPERATION FIREPOWER FP-95Operation 4-5 Manual 0-5122Flux-Cored Arc Welding (FCAW)This process also known as Open Arc, Innershield, FAB Shield, etc.
FIREPOWER FP-95 OPERATIONManual 0-5122 4-6 Operation4.07 Establishing the Arc and Making Weld Beads Before attempting to weld on a finished piece
OPERATION FIREPOWER FP-95Operation 4-7 Manual 0-51224.10 Reference TableThe following table is provided as a user aid when performing FLUX CORED w
FIREPOWER FP-95 OPERATIONManual 0-5122 4-8 Operation4.11 FirePower FP-95 Welding Setting Selection GuideArt # A-09033SteelFlux CoreE71T-GSNoneRe
SERVICE FIREPOWER FP-95Service 5-1 Manual 0-51225.01 Cleaning of the Unit Periodically remove the right side panel (after disconnect-ing the suppl
FIREPOWER FP-95 SERVICEManual 0-5122 5-2 Service5.04 Welding Problems FAULT CAUSE REMEDY 1 Undercut. A Welding arc vol
SERVICE FIREPOWER FP-95Service 5-3 Manual 0-51225.05 Power Source Problems FAULT CAUSE REMEDY 1 Primary line voltage is ON. W
FIREPOWER FP-95 SERVICEManual 0-5122 5-4 ServiceThis Page Intentionally Blank
APPENDIX FIREPOWER FP-95Appendix A-1 Manual 0-5122APPENDIX 1: OPTIONS AND ACCESSORIES• Contact your Thermal Arc distributor to order options and a
TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...
FIREPOWER FP-95 APPENDIXManual 0-5122 A-2 AppendixAPPENDIX 2: POWER SUPPLY REPLACEMENT PARTSITEM DESCRIPTION PART NO.1 CABLE CLAMP FOR CABLE DIAM
APPENDIX FIREPOWER FP-95Appendix A-3 Manual 0-5122FP-95MINMAXvRATED OUTPUTVOLTS 17.3AMPS 90DUTY CYCLE 16%MAX OCV
FIREPOWER FP-95 APPENDIXManual 0-5122 A-4 AppendixAPPENDIX 3: FIREPOWER 95 SYSTEM SCHEMATICArt # A-09025Figure A-3: FP-95 Simple System Schematic
STATEMENT OF WARRANTY (as of March 15, 2009)LIMITED WARRANTY: THERMADYNE warrants that its products will be free of defects in workmanship or materi
WARRANTY SCHEDULE (as of March 15, 2009)The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the a
Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada
World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000FAX: (636) 728
TABLE OF CONTENTSSECTION 5:SERVICE ... 5-15.01 Cleaning of the Un
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SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-1 Manual 0-5122 1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can kill.Touching live el
FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-2 Safety Instructinos WARNINGFUMES AND GASES can be hazardous to your health.Welding produces
SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-3 Manual 0-5122 WARNINGFLYING SPARKS AND HOT METAL can cause injury.Chipping and grindin
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