Tweco FP-95 Mini MIG Manuel d'utilisateur

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Page 1 - Operating Manual

951151Art # A-09089MINI MIGPORTABLE MIG WELDERFP-95Operating ManualRevision: AA Issue Date: March 19, 2009 Manual No.: 0-5122Operating Fea

Page 2 - YOU ARE IN GOOD COMPANY!

FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-4 Safety Instructinos WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin.T

Page 3 - WARNINGS

SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-5 Manual 0-5122 1.03 Symbol ChartNote that only some of these symbols will appear on your

Page 4 - TABLE OF CONTENTS

FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-6 Safety Instructinos1.04 Precautions De Securite En Soudage A L’arc! MISE EN GARDELE SOUDAG

Page 5

SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-7 Manual 0-5122 1. Portez une casque de soudeur avec filtre oculaire de nuance ap-propriée

Page 6

FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-8 Safety Instructinos AVERTISSEMENTLE SOUDAGE PEUT CAUSER UN INCENDIE OU UNE EXPLOSIONL’arc

Page 7 - SECTION 1:

SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-9 Manual 0-5122 2. Ne faites pas le plein en fumant ou proche d’une source d’étincelles o

Page 8

FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-10 Safety InstructinosSoudage á L’arc AvecElectrode Non Fusible(GTAW)Decoupe Arc Carbone(CAC-A

Page 9

INTRODUCTION FIREPOWER FP-95Introduction 2-1 Manual 0-5122SECTION 2: INTRODUCTION2.01 How to Use This ManualThis Operating Manual usually applies

Page 10 - ABOUT PACEMAKERS:

FIREPOWER FP-95 INTRODUCTIONManual 0-5122 2-2 Introduction2.05 Handle and Foot Assembly1234Art # A-091012.06 SpecificationsDescription Firepower

Page 11 - 1.03 Symbol Chart

INTRODUCTION FIREPOWER FP-95Introduction 2-3 Manual 0-5122∆ The recommended time delay fuse or circuit breaker size is 20 amp. An individual branc

Page 12 - AVERTISSEMENT

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proud to have you as our customer and will strive to pro

Page 13

FIREPOWER FP-95 INTRODUCTIONManual 0-5122 2-4 Introduction2.08 Duty Cycle Duty Cycle is the amount of arc-on time (actual welding time) during any

Page 14 - AVERTISSEMENT

INSTALLATION FIREPOWER FP-95Installation 3-1 Manual 0-51223.01 Location For best operating characteristics and longest unit life, take care in sel

Page 15 - PLOMB AVERTISSEMENT

FIREPOWER FP-95 INSTALLATIONManual 0-5122 3-2 Installation3.05 Requirements for Maximum Output In order to obtain the maximum output capability

Page 16 - 1.07 Graphique de Symbole

INSTALLATION FIREPOWER FP-95Installation 3-3 Manual 0-51223.07 FeedrollsA feedroll consists of two different sized grooves. As delivered f

Page 17 - INTRODUCTION

FIREPOWER FP-95 INSTALLATIONManual 0-5122 3-4 Installation3. Open Pressure Arm (Fig. 3-4).4. Place the end of the wire into the Inlet Wire Guid

Page 18 - FIREPOWER FP-95 INTRODUCTION

INSTALLATION FIREPOWER FP-95Installation 3-5 Manual 0-51223.09 Install Wire into the Welding Gun 1. Plug the Welding Power Source into the 120VAC

Page 19 - INTRODUCTION FIREPOWER FP-95

FIREPOWER FP-95 INSTALLATIONManual 0-5122 3-6 InstallationThis Page Intentionally Blank

Page 20

OPERATION FIREPOWER FP-95Operation 4-1 Manual 0-5122SECTION 4: OPERATION4.01 General Safety PrecautionsRead and understand the safety instructions

Page 21 - INSTALLATION

FIREPOWER FP-95 OPERATIONManual 0-5122 4-2 Operation4.02 FirePower Controls Refer to Figure 4-11. Power ON / OFF switch turns the power on and

Page 22 - 3.06 Installing Wire Spool

OPERATION FIREPOWER FP-95Operation 4-3 Manual 0-5122FP-95MINMAXvRATED OUTPUTVOLTS 17.3AMPS 90DUTY CYCLE 16%MAX OC

Page 23 - INSTALLATION FIREPOWER FP-95

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipme

Page 24 - Art # A-09072

FIREPOWER FP-95 OPERATIONManual 0-5122 4-4 Operation4.03 Flux Cored Arc Welding (FCAW) See Welding Guidelines included in this manual.1. Make a

Page 25

OPERATION FIREPOWER FP-95Operation 4-5 Manual 0-5122Flux-Cored Arc Welding (FCAW)This process also known as Open Arc, Innershield, FAB Shield, etc.

Page 26 - This Page Intentionally Blank

FIREPOWER FP-95 OPERATIONManual 0-5122 4-6 Operation4.07 Establishing the Arc and Making Weld Beads Before attempting to weld on a finished piece

Page 27 - OPERATION

OPERATION FIREPOWER FP-95Operation 4-7 Manual 0-51224.10 Reference TableThe following table is provided as a user aid when performing FLUX CORED w

Page 28 - FIREPOWER FP-95 OPERATION

FIREPOWER FP-95 OPERATIONManual 0-5122 4-8 Operation4.11 FirePower FP-95 Welding Setting Selection GuideArt # A-09033SteelFlux CoreE71T-GSNoneRe

Page 29 - OPERATION FIREPOWER FP-95

SERVICE FIREPOWER FP-95Service 5-1 Manual 0-51225.01 Cleaning of the Unit Periodically remove the right side panel (after disconnect-ing the suppl

Page 30

FIREPOWER FP-95 SERVICEManual 0-5122 5-2 Service5.04 Welding Problems FAULT CAUSE REMEDY 1 Undercut. A Welding arc vol

Page 31

SERVICE FIREPOWER FP-95Service 5-3 Manual 0-51225.05 Power Source Problems FAULT CAUSE REMEDY 1 Primary line voltage is ON. W

Page 32

FIREPOWER FP-95 SERVICEManual 0-5122 5-4 ServiceThis Page Intentionally Blank

Page 33

APPENDIX FIREPOWER FP-95Appendix A-1 Manual 0-5122APPENDIX 1: OPTIONS AND ACCESSORIES• Contact your Thermal Arc distributor to order options and a

Page 34

TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

Page 35 - SECTION 5:

FIREPOWER FP-95 APPENDIXManual 0-5122 A-2 AppendixAPPENDIX 2: POWER SUPPLY REPLACEMENT PARTSITEM DESCRIPTION PART NO.1 CABLE CLAMP FOR CABLE DIAM

Page 36 - FIREPOWER FP-95 SERVICE

APPENDIX FIREPOWER FP-95Appendix A-3 Manual 0-5122FP-95MINMAXvRATED OUTPUTVOLTS 17.3AMPS 90DUTY CYCLE 16%MAX OCV

Page 37 - SERVICE FIREPOWER FP-95

FIREPOWER FP-95 APPENDIXManual 0-5122 A-4 AppendixAPPENDIX 3: FIREPOWER 95 SYSTEM SCHEMATICArt # A-09025Figure A-3: FP-95 Simple System Schematic

Page 38

STATEMENT OF WARRANTY (as of March 15, 2009)LIMITED WARRANTY: THERMADYNE warrants that its products will be free of defects in workmanship or materi

Page 39 - Weld Wires

WARRANTY SCHEDULE (as of March 15, 2009)The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the a

Page 40 - FIREPOWER FP-95 APPENDIX

Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada

Page 41 - APPENDIX FIREPOWER FP-95

World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000FAX: (636) 728

Page 42 - Art # A-09025

TABLE OF CONTENTSSECTION 5:SERVICE ... 5-15.01 Cleaning of the Un

Page 43 - (as of March 15, 2009)

This Page Intentionally Blank

Page 44

SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-1 Manual 0-5122 1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can kill.Touching live el

Page 45

FIREPOWER FP-95 SAFETY INSTRUCTIONSManual 0-5122 1-2 Safety Instructinos WARNINGFUMES AND GASES can be hazardous to your health.Welding produces

Page 46

SAFETY INSTRUCTIONS FIREPOWER FP-95Safety Instructions 1-3 Manual 0-5122 WARNINGFLYING SPARKS AND HOT METAL can cause injury.Chipping and grindin

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