Tweco 211i Thermal Arc Fabricator Manuel d'utilisateur

Art # A-11239Art # A-11239211iOperating ManualRevision: AE Issue Date: March 1, 2013 Manual No.: 0-5157Operating Features: FABRICATOR®3 IN 1 MU

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-4 Manual 0-51576. Turn face away from valve outlet when opening cylinder v

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-5

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-6 Manual 0-5157! WARNING Ade quately ventilate welding, heating, and cuttin

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-7

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-8 Manual 0-51571.04 Symbol ChartNote that only some of these symbols will

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-9

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-10 Manual 0-515711. Ne touchez pas à l’électrode lorsqu’en contact avec le

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-11

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-12 Manual 0-5157 AVERTISSEMENTLES ETINCELLES ET LES PROJECTIONS BRULANTES

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-13

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proud to have you as our customer and will strive to provide you w

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-14 Manual 0-5157Pour atténuer les champs magnétiques sur les lieux detrava

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-15

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-16 Manual 0-51571.08 Principales Normes De SecuriteSafety in Welding and C

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-17

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-18 Manual 0-51571.10 Declaration Of ConformityManufacturer: Victor Techno

INTRODUCTION FABRICATOR 211iManual 0-5157 2-1 INTRODUCTIONSECTION 2: INTRODUCTION 2.03 Receipt Of EquipmentWhen you receive the eq

FABRICATOR 211i INTRODUCTIONINTRODUCTION 2-2 Manual 0-51572.05 Transportation Methods!WARNI

INTRODUCTION FABRICATOR 211iManual 0-5157 2-3 INTRODUCTION2.08 Duty CycleThe rated duty cycle of a Welding Power Source, is a stat

FABRICATOR 211i INTRODUCTIONINTRODUCTION 2-4 Manual 0-51572.09 SpecificationsDescription Fabr

INTRODUCTION FABRICATOR 211iManual 0-5157 2-5 INTRODUCTIONNOTE The recommended time delay fuse or circuit breaker size for 115V is

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t

FABRICATOR 211i INTRODUCTIONINTRODUCTION 2-6 Manual 0-51572.10 Optional Accessories26V TIG

INTRODUCTION FABRICATOR 211iManual 0-5157 2-7 INTRODUCTION2.11 Volt-Ampere CurvesVoltage-Amperage Curves shows maximum voltage and

FABRICATOR 211i INTRODUCTIONINTRODUCTION 2-8 Manual 0-5157This Page Intentionally Blank

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-1 INSTALLATION/SETUP3.01 EnvironmentThis Power Source is designed for use in environments with

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-2 Manual 0-5157 WARNINGThe Fabricator 211i must be electrically connected

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-3 INSTALLATION/SETUP WARNINGAn electrical shock or fire hazard is probable if the following ele

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-4 Manual 0-51573.05 Electromagnetic Compatibility! WARNINGExtra precautio

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-5 INSTALLATION/SETUP2. Maintenance of Welding Equipment The welding equipment should be ro

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-6 Manual 0-5157NOTERegulators purchased with open 1/8”, 1/4”, 3/8”, or 1/2

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-7 INSTALLATION/SETUP7. Before opening the cylinder valve, turn the regulator adjusting screw

TABLE OF CONTENTSSECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-8 Manual 0-51573.07 Leak Testing The SystemLeak test the system before pu

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-9 INSTALLATION/SETUP3.10 Fabricator 211i Power Source Controls, Indicators And FeaturesArt #

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-10 Manual 0-51571. Power IndicatorThe power indicator is illuminated when

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-11 INSTALLATION/SETUP4. Wirespeed/Amperage ControlIn MIG mode, the Wirespeed/Amperage control

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-12 Manual 0-51578. Negative Welding Output TerminalThe negative welding t

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-13 INSTALLATION/SETUPNOTEThe preview functionality provided on this power source is intended t

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-14 Manual 0-515713. Process Selection ControlThe process selection control

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-15 INSTALLATION/SETUP WARNINGWhen the front digital displays are lit, the machine is connected

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-16 Manual 0-51573.11 Attaching the TWECO Fusion 220A MIG GunFit the Fusio

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-17 INSTALLATION/SETUP3.12 Installing 33/44 lb Spool (12" diameter) As delivered from the

TABLE OF CONTENTSSECTION 4: BASIC WELDING GUIDE ... 4-14.01 MIG (GMAW/FCAW) Basic We

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-18 Manual 0-51573.13 Installing 12.5 lb Spool ( 8" diameter)In order

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-19 INSTALLATION/SETUP3.14 Installing 1 lb Spool (4" diameter)In order to fit a 1 lb spool

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-20 Manual 0-51573.15 Inserting Wire Into The Wire Feed MechanismRelease t

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-21 INSTALLATION/SETUP3.16 Feed Roller Pressure AdjustmentThe pressure (top) roller applies pr

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-22 Manual 0-51573.18 Wire Reel BrakeThe wire reel hub incorporates a fric

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-23 INSTALLATION/SETUP! WARNINGBefore connecting the work clamp to the work make sure the Elec

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-24 Manual 0-5157E. Switch the LOCAL/REMOTE switch inside the wire feed c

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-25 INSTALLATION/SETUP3.21 Setup For SPOOL GUN MIG (GMAW) Welding With Gas Shielded MIG WireSe

FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-26 Manual 0-5157 CAUTIONLoose welding terminal connections can cause over

INSTALLATION/SETUP FABRICATOR 211iManual 0-5157 3-27 INSTALLATION/SETUPE. Fit the welding grade shielding gas regulator/flowmeter to the shieldi

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FABRICATOR 211i INSTALLATION/SETUPINSTALLATION/SETUP 3-28 Manual 0-51573.23 Setup For STICK (SMAW) Welding A. Connect the Elect

BASIC WELDING FABRICATOR 211iManual 0-5157 4-1 BASIC WELDINGSECTION 4: BASIC WELDING GUIDE4.01 MIG (GMAW/FCAW) Basic Welding Tec

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-2 Manual 0-5157Horizontal Fillet WeldDirection of Travel5°

BASIC WELDING FABRICATOR 211iManual 0-5157 4-3 BASIC WELDINGor leading (pushing). Whether the operator is left handed or right ha

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-4 Manual 0-5157Thermal Arc MIG, Lift TIG, Stick Wire Select

BASIC WELDING FABRICATOR 211iManual 0-5157 4-5 BASIC WELDING4.02 MIG (GMAW/FCAW) Welding TroubleshootingSolving Problems Beyond

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-6 Manual 0-5157Solving Probelms Beyond the Welding Terminal

BASIC WELDING FABRICATOR 211iManual 0-5157 4-7 BASIC WELDINGBasic MIG (GMAW/FCAW) Welding TroubleshootingFAULT CAUSE REMEDY1 Unde

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-8 Manual 0-51574.03 STICK (SMAW) Basic Welding TechniqueSi

BASIC WELDING FABRICATOR 211iManual 0-5157 4-9 BASIC WELDINGArt # A-07687Figure 4-11: Flat Position, Down Hand Butt WeldArt # A-0

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-1

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-10 Manual 0-5157Gap varies from1/16” (1.6mm) to 3/16” (4.8

BASIC WELDING FABRICATOR 211iManual 0-5157 4-11 BASIC WELDINGStriking the ArcPractice this on a piece of scrap plate before going

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-12 Manual 0-5157Heavy plate will require several runs to co

BASIC WELDING FABRICATOR 211iManual 0-5157 4-13 BASIC WELDINGArt # A-07702Figure 4-26: Multi Run Vertical Fillet WeldArt # A-0770

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-14 Manual 0-5157B. Expansion and Contraction of Parent Met

BASIC WELDING FABRICATOR 211iManual 0-5157 4-15 BASIC WELDINGArt # A-07708BPreheatPreheatDotted lines show effect if no preheat i

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-16 Manual 0-51574.04 STICK (SMAW) Welding TroubleshootingF

BASIC WELDING FABRICATOR 211iManual 0-5157 4-17 BASIC WELDINGFAULT CAUSE REMEDY4 A groove has been formed in the base metal adjac

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-18 Manual 0-51574.05 TIG (GTAW) Basic Welding TechniqueGas

BASIC WELDING FABRICATOR 211iManual 0-5157 4-19 BASIC WELDINGTungsten Electrode TypesElectrode Type (Ground Finish)Welding Applic

FABRICATOR 211i SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS AND WARNINGS 1-2 Manual 0-5157 WARNINGARC RAYS can burn eyes and skin; NOISE can damage h

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-20 Manual 0-51574.06 TIG (GTAW) Welding ProblemsFAULT CAUS

BASIC WELDING FABRICATOR 211iManual 0-5157 4-21 BASIC WELDINGFAULT CAUSE REMEDY7 Dirty weld pool A Electrode contaminated by cont

FABRICATOR 211i BASIC WELDINGBASIC WELDING 4-22 Manual 0-5157This Page Intentionally Blank

PROBLEMS/SERVICE FABRICATOR 211iManual 0-5157 5-1 PROBLEMS AND ROUTINE SERVICESECTION 5: POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMEN

FABRICATOR 211i PROBLEMS/SERVICEPROBLEMS AND ROUTINE SERVICE 5-2 Manual 0-5157FAULT CAUSE REMEDY7 No gas flow in MIG mode

PROBLEMS/SERVICE FABRICATOR 211iManual 0-5157 5-3 PROBLEMS AND ROUTINE SERVICEComponents to be TestedMinimum Insulation Resistance (MΩ)Input

FABRICATOR 211i PROBLEMS/SERVICEPROBLEMS AND ROUTINE SERVICE 5-4 Manual 0-5157Power Source CalibrationA. ScheduleOutput

PROBLEMS/SERVICE FABRICATOR 211iManual 0-5157 5-5 PROBLEMS AND ROUTINE SERVICE5.03 Cleaning the Welding Power Source WARNINGThere are danger

FABRICATOR 211i PROBLEMS/SERVICEPROBLEMS AND ROUTINE SERVICE 5-6 Manual 0-51575.04 Cleaning the Feed RollsClean the gro

REPLACEMENT PARTS FABRICATOR 211iManual 0-5157 6-1 REPLACEMENT PARTSSECTION 6: KEY SPARE PARTSTorch Part No: F220TA-12-3035Art# A-11672_ABFigure

SAFETY INSTRUCTIONS FABRICATOR 211iManual 0-5157 1-3

FABRICATOR 211i REPLACEMENT PARTSREPLACEMENT PARTS 6-2 Manual 0-51576.02 Power Source Spare PartsArt # A-11250123679810111214131516181945202223

REPLACEMENT PARTS FABRICATOR 211iManual 0-5157 6-3 REPLACEMENT PARTSItem Part Number Description1 W7005621 PCB Power, Fab 211i2 W7005601 PCB Con

FABRICATOR 211i REPLACEMENT PARTSREPLACEMENT PARTS 6-4 Manual 0-5157This page is left blank intentionally.

APPENDIX FABRICATOR 211iManual 0-5157 A-1 APPENDIXAPPENDIX 1: FABRICATOR 211i CIRCUIT DIAGRAM Art # A-11249ACOUTDC -DC +REDBLACK+15V 1IGBT Driver

STATEMENT OF WARRANTY Effective 08/01/2011This warranty supersedes all previous Victor Technologies warranties.LIMITED WARRANTY: Victor Technologies

WARRANTY SCHEDULE 5 Years Parts* / 3 Years Labor ArcMaster, Excelarc, Fabricator, Fabstar, PowerMaster Portafeed, Ultrafeed, Ultima 150, WC

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