240 V100AMPDC100Operating ManualRevision: AB Issue Date: March 3, 2008 Manual No.: 0-5062Operating Featu
WELDSKILL 100 INVERTER1-4March 3, 20084. Never allow a welding electrode to touch any cylinder.5. Use only correct shielding gas cylinde
WELDSKILL 100 INVERTER1-5March 3, 2008 WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin.The coolant in the radiator can be
WELDSKILL 100 INVERTER1-6March 3, 20081.03 DECLARATION OF CONFORMITYManufacturer: CIGWELD Address: 71 Gower St, Preston Victoria 3072
WELDSKILL 100 INVERTER2-1March 3, 2008SECTION 2: INTRODUCTION 2.02 Equipment IdentificationThe unit’s identification number (specification or part numbe
WELDSKILL 100 INVERTER2-2 March 3, 20082.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Welding (GTAW
WELDSKILL 100 INVERTER2-3March 3, 20082.05 DescriptionWeldskill 100This compact, portable, inverter welding machine has infinitely adjustable
WELDSKILL 100 INVERTER2-4 March 3, 20082.10 SpecificationsDescription WeldSkill 100 Power Source Part Number W1003100Cooling Fan Cooled Welder Type
WELDSKILL 100 INVERTER3-1March 3, 2008SECTION 3:INSTALLATIONthat will exceed the stated conditions. For further information please refer to AS 60529.H
WELDSKILL 100 INVERTER3-2 March 3, 20083.05 Welding Handshield Assembly! WARNINGThe Welding Shade Lens must be correctly fitted to the Welding Handshi
WELDSKILL 100 INVERTER3-3March 3, 2008B. Assessment of AreaBefore installing welding equipment, the user shall make an assessment of potential
WE APPRECIATE YOUR BUSINESS!Congratulations on your new Cigweld product. We are proud to have you as our customer and will strive to provide you with
WELDSKILL 100 INVERTER3-4 March 3, 20083.07 Setup For Manual Arc Welding!WARNINGBefore connecting the work clamp to the work and inserting the electr
WELDSKILL 100 INVERTER3-5March 3, 20083.08 Setup For TIG Welding!WARNINGBefore connecting the work clamp to the work and inserting the electrode in t
WELDSKILL 100 INVERTER3-6 March 3, 2008THIS PAGE LEFT INTENTIONALLY BLANK
WELDSKILL 100 INVERTER4-1March 3, 2008WeldSkillMANUALARCLIFTTIGPOWEROVER HEATWELD CURRENT (A)510152030405060708090100(A) Process Selection Swi
WELDSKILL 100 INVERTER4-2 March 3, 20084.03 Arc Welding ElectrodesMetal arc welding electrodes consist of a core wire surrounded by a flux coating. Th
WELDSKILL 100 INVERTER4-3March 3, 20084.05 Size of ElectrodeThe electrode size is determined by the thickness of metals being joined and c
WELDSKILL 100 INVERTER4-4 March 3, 20084.09 Arc Welding PracticeThe techniques used for arc welding are almost identical regardless of what types of
WELDSKILL 100 INVERTER4-5March 3, 20084.11 Joint PreparationsIn many cases, it will be possible to weld steel sections without any special preparatio
WELDSKILL 100 INVERTER4-6 March 3, 20084.12 Arc Welding TechniqueA Word to BeginnersFor those who have not yet done any welding, the simplest way
WELDSKILL 100 INVERTER4-7March 3, 20084.17 Making Welded JointsHaving attained some skill in the handling of an electrode, you will be rea
! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While th
WELDSKILL 100 INVERTER4-8 March 3, 2008C. Vertical Welds1. Vertical Up Tack weld a three feet length of angle iron to your work bench in
WELDSKILL 100 INVERTER4-9March 3, 20084.18 DistortionDistortion in some degree is present in all forms of welding. In many cases it is so small that
WELDSKILL 100 INVERTER4-10 March 3, 2008D. PresettingIt is possible in some cases to tell from past experience or to find by trial and error (or
WELDSKILL 100 INVERTER5-1March 3, 2008SECTION 5: SERVICE5.01 Routine Maintenance & Inspection! WARNING There are extremely dangerous voltage and
WELDSKILL 100 INVERTER5-2 March 3, 20085.03 Face Shield MaintenanceParts that are broken, missing, plainly worn, distorted or contaminated, should b
WELDSKILL 100 INVERTER5-3March 3, 20085.05 Welding ProblemsDescription Possible Cause Remedy1 Gas pockets or voids in weld metal (Porosity)A Electrod
WELDSKILL 100 INVERTER5-4 March 3, 2008Art # A-05867_ABLack of inter-run fusionLack of side fusion, scale dirt, small electrode,amperage too lowLack o
WELDSKILL 100 INVERTER5-5March 3, 2008Description Possible Cause Remedy6 Non-metallic particles are trapped in the weld metal (slag inclusion)A Non-me
WELDSKILL 100 INVERTER5-6 March 3, 20085.06 Welding Power Source ProblemsDescription Possible Cause Remedy1 The welding arc cannot be establishedA Th
CIGWELD LIMITED WARRANTYLIMITED WARRANTY: CIGWELD, A Thermadyne Company, hereafter, “CIGWELD” warrants to customers of its authorized distributors her
TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Ar
TERMS OF WARRANTY – MARCH 20081. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of goods
WARRANTY SCHEDULE – MARCH 2008These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from th
GLOBAL CUSTOMER SERVICE CONTACT INFORMATIONCigweld, Australia71 Gower StreetPreston, VictoriaAustralia, 3072Telephone: 61-3-9474-7400Fax: 61-3-9474-7
Corporate Headquarters71 Gower StreetPreston, Victoria, Australia, 3072Telephone: +61 3 9474 7400FAX: +61 3 9474 7488Email: cigweldsales@cig
TABLE OF CONTENTS4.18 Distortion ... 4-94.19 The
WELDSKILL 100 INVERTER1-1March 3, 2008 1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can kill.Touching live electrical parts can cause fatal
WELDSKILL 100 INVERTER1-2March 3, 2008 WARNINGARC RAYS can burn eyes and skin; NOISE can damage hearing.Arc rays from the welding process produce in
WELDSKILL 100 INVERTER1-3March 3, 2008 WARNINGFUMES AND GASES can be hazardous to your health.Welding produces fumes and gases. Breathing th
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