Tweco 100 Weldskill Manuel d'utilisateur

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240
V
100
AMP
DC
100
Operating Manual
Revision: AB Issue Date: March 3, 2008 Manual No.: 0-5062
Operating Features:
WELDSKILL
®
INVERTER
ARC WELDING MACHINE
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Résumé du contenu

Page 1 - WELDSKILL

240 V100AMPDC100Operating ManualRevision: AB Issue Date: March 3, 2008 Manual No.: 0-5062Operating Featu

Page 2 - YOU ARE IN GOOD COMPANY!

WELDSKILL 100 INVERTER1-4March 3, 20084. Never allow a welding electrode to touch any cylinder.5. Use only correct shielding gas cylinde

Page 3 - WARNINGS

WELDSKILL 100 INVERTER1-5March 3, 2008 WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin.The coolant in the radiator can be

Page 4 - TABLE OF CONTENTS

WELDSKILL 100 INVERTER1-6March 3, 20081.03 DECLARATION OF CONFORMITYManufacturer: CIGWELD Address: 71 Gower St, Preston Victoria 3072

Page 5

WELDSKILL 100 INVERTER2-1March 3, 2008SECTION 2: INTRODUCTION 2.02 Equipment IdentificationThe unit’s identification number (specification or part numbe

Page 6

WELDSKILL 100 INVERTER2-2 March 3, 20082.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Welding (GTAW

Page 7 - SECTION 1:

WELDSKILL 100 INVERTER2-3March 3, 20082.05 DescriptionWeldskill 100This compact, portable, inverter welding machine has infinitely adjustable

Page 8

WELDSKILL 100 INVERTER2-4 March 3, 20082.10 SpecificationsDescription WeldSkill 100 Power Source Part Number W1003100Cooling Fan Cooled Welder Type

Page 9

WELDSKILL 100 INVERTER3-1March 3, 2008SECTION 3:INSTALLATIONthat will exceed the stated conditions. For further information please refer to AS 60529.H

Page 10 - WELDSKILL 100 INVERTER

WELDSKILL 100 INVERTER3-2 March 3, 20083.05 Welding Handshield Assembly! WARNINGThe Welding Shade Lens must be correctly fitted to the Welding Handshi

Page 11

WELDSKILL 100 INVERTER3-3March 3, 2008B. Assessment of AreaBefore installing welding equipment, the user shall make an assessment of potential

Page 12

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Cigweld product. We are proud to have you as our customer and will strive to provide you with

Page 13 - INTRODUCTION

WELDSKILL 100 INVERTER3-4 March 3, 20083.07 Setup For Manual Arc Welding!WARNINGBefore connecting the work clamp to the work and inserting the electr

Page 14

WELDSKILL 100 INVERTER3-5March 3, 20083.08 Setup For TIG Welding!WARNINGBefore connecting the work clamp to the work and inserting the electrode in t

Page 15

WELDSKILL 100 INVERTER3-6 March 3, 2008THIS PAGE LEFT INTENTIONALLY BLANK

Page 16

WELDSKILL 100 INVERTER4-1March 3, 2008WeldSkillMANUALARCLIFTTIGPOWEROVER HEATWELD CURRENT (A)510152030405060708090100(A) Process Selection Swi

Page 17 - INSTALLATION

WELDSKILL 100 INVERTER4-2 March 3, 20084.03 Arc Welding ElectrodesMetal arc welding electrodes consist of a core wire surrounded by a flux coating. Th

Page 18

WELDSKILL 100 INVERTER4-3March 3, 20084.05 Size of ElectrodeThe electrode size is determined by the thickness of metals being joined and c

Page 19

WELDSKILL 100 INVERTER4-4 March 3, 20084.09 Arc Welding PracticeThe techniques used for arc welding are almost identical regardless of what types of

Page 20

WELDSKILL 100 INVERTER4-5March 3, 20084.11 Joint PreparationsIn many cases, it will be possible to weld steel sections without any special preparatio

Page 21

WELDSKILL 100 INVERTER4-6 March 3, 20084.12 Arc Welding TechniqueA Word to BeginnersFor those who have not yet done any welding, the simplest way

Page 22

WELDSKILL 100 INVERTER4-7March 3, 20084.17 Making Welded JointsHaving attained some skill in the handling of an electrode, you will be rea

Page 23 - OPERATION

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While th

Page 24

WELDSKILL 100 INVERTER4-8 March 3, 2008C. Vertical Welds1. Vertical Up Tack weld a three feet length of angle iron to your work bench in

Page 25

WELDSKILL 100 INVERTER4-9March 3, 20084.18 DistortionDistortion in some degree is present in all forms of welding. In many cases it is so small that

Page 26

WELDSKILL 100 INVERTER4-10 March 3, 2008D. PresettingIt is possible in some cases to tell from past experience or to find by trial and error (or

Page 27

WELDSKILL 100 INVERTER5-1March 3, 2008SECTION 5: SERVICE5.01 Routine Maintenance & Inspection! WARNING There are extremely dangerous voltage and

Page 28

WELDSKILL 100 INVERTER5-2 March 3, 20085.03 Face Shield MaintenanceParts that are broken, missing, plainly worn, distorted or contaminated, should b

Page 29

WELDSKILL 100 INVERTER5-3March 3, 20085.05 Welding ProblemsDescription Possible Cause Remedy1 Gas pockets or voids in weld metal (Porosity)A Electrod

Page 30

WELDSKILL 100 INVERTER5-4 March 3, 2008Art # A-05867_ABLack of inter-run fusionLack of side fusion, scale dirt, small electrode,amperage too lowLack o

Page 31

WELDSKILL 100 INVERTER5-5March 3, 2008Description Possible Cause Remedy6 Non-metallic particles are trapped in the weld metal (slag inclusion)A Non-me

Page 32

WELDSKILL 100 INVERTER5-6 March 3, 20085.06 Welding Power Source ProblemsDescription Possible Cause Remedy1 The welding arc cannot be establishedA Th

Page 33 - SECTION 5:

CIGWELD LIMITED WARRANTYLIMITED WARRANTY: CIGWELD, A Thermadyne Company, hereafter, “CIGWELD” warrants to customers of its authorized distributors her

Page 34

TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Ar

Page 35

TERMS OF WARRANTY – MARCH 20081. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of goods

Page 36

WARRANTY SCHEDULE – MARCH 2008These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from th

Page 38

GLOBAL CUSTOMER SERVICE CONTACT INFORMATIONCigweld, Australia71 Gower StreetPreston, VictoriaAustralia, 3072Telephone: 61-3-9474-7400Fax: 61-3-9474-7

Page 39 - CIGWELD LIMITED WARRANTY

Corporate Headquarters71 Gower StreetPreston, Victoria, Australia, 3072Telephone: +61 3 9474 7400FAX: +61 3 9474 7488Email: cigweldsales@cig

Page 40

TABLE OF CONTENTS4.18 Distortion ... 4-94.19 The

Page 42

WELDSKILL 100 INVERTER1-1March 3, 2008 1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can kill.Touching live electrical parts can cause fatal

Page 43

WELDSKILL 100 INVERTER1-2March 3, 2008 WARNINGARC RAYS can burn eyes and skin; NOISE can damage hearing.Arc rays from the welding process produce in

Page 44

WELDSKILL 100 INVERTER1-3March 3, 2008 WARNINGFUMES AND GASES can be hazardous to your health.Welding produces fumes and gases. Breathing th

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