Tweco 25mm Cutmaster Manuel d'utilisateur

VictorThermalDynamics.comCUTMASTER® 25mm PLASMA CUTTING SYSTEM Operating ManualRevision: AK Issue Date: February 17, 2014 Manual No.: 0-5080

CUTMASTER 25MM GENERAL INFORMATION Manual 0-50801-4 FUMÉE et GAZLafuméeetlesgazproduitsparleprocédédejetdeplasmapeuventprésenterdes

CUTMASTER 25MMManual 0-5080 GENERAL INFORMATION 1-5 RAYONS D’ARC DE PLASMALes rayons provenant de l’arc de plasma peuvent bles-servosyeuxetbrûle

CUTMASTER 25MM GENERAL INFORMATION Manual 0-50801-61.06 Documents De ReferenceConsultezlesnormessuivantesoulesrévisionslesplusrécentesay

CUTMASTER 25MMManual 0-5080 GENERAL INFORMATION 1-71.07 Declaration of ConformityDeclaration of ConformityApplication of Council Directive(s): The

CUTMASTER 25MM GENERAL INFORMATION Manual 0-50801-8Classification: The equipment described in this manual is Class A and intended for industrial use

CUTMASTER 25MMManual 0-5080 GENERAL INFORMATION 1-91.08 Statement of WarrantyLIMITED WARRANTY: Subject to the terms and conditions established bel

CUTMASTER 25MM GENERAL INFORMATION Manual 0-50801-10CIGWELD Terms of Warranty - 2014Effective 1st January 2014, all warranties against defects (als

CUTMASTER 25MMManual 0-5080 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Owner’s Manual applies to just specificat

CUTMASTER 25MM INTRODUCTION Manual 0-50802-22.04 Power Supply SpecificationsCutMaster 25mm Power Supply SpecicationsInput Power380 VAC (360 - 440

CUTMASTER 25MMManual 0-5080 INTRODUCTION 2-32.05 Input Wiring SpecificationsCutMaster 25mm Power Supply Input Cable Wiring RequirementsInput voltage

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER 25MM INTRODUCTION Manual 0-50802-42.06 Power Supply FeaturesHandle and Leads WrapTo rch Leads ReceptacleControl PanelArt # A-07942Work C

CUTMASTER 25MMManual 0-5080 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instru

CUTMASTER 25MM INTRODUCTION Manual 0-50802T-2E. Type CoolingCombination of ambient air and gas stream through torch.F. Torch RatingsManual Torch

CUTMASTER 25MMManual 0-5080 INTRODUCTION 2T-3B. Gas DistributionThe single gas used is internally split into plasma and secondary gases.The plasma

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CUTMASTER 25MMManual 0-5080 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each

CUTMASTER 25MM INSTALLATION Manual 0-50803-24. Using a customer supplied four - conductor input power cable for the voltage desired, strip back th

CUTMASTER 25MMManual 0-5080 INSTALLATION 3-3Art # A-07944Hose Clamp1/4 NPT to 1/4"(6mm) FittingRegulator/FilterAssemblyInlet PortGas SupplyHose

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CUTMASTER 25MMManual 0-5080 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 Torch ConnectionsIf necessary, connect the torch to the Power Supp

! WARNINGRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t

CUTMASTER 25MM INSTALLATION Manual 0-50803T-2A-02585WorkpieceSquarePinch BlockAssemblyMechanical Torch Set - Up3. The proper torch parts (shield c

CUTMASTER 25MMManual 0-5080 OPERATION 4-1SECTION 4 SYSTEM: OPERATION4.01 Front Panel Controls / FeaturesSee Illustration for numbering Identificati

CUTMASTER 25MM OPERATION Manual 0-50804-210. Pressure IndicatorsPSI BARMAX MAXMINMIN807570655.585 5.990 6.35.24.84.5Art # A-08170 The Indicators

CUTMASTER 25MMManual 0-5080 OPERATION 4-3A+PSI BARMAXMAXMINMIN!12Art# A-07946MINMAXSTANDOFFCutMaster 25mm Gas Pressure SettingsLeads LengthSL60 (Ha

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CUTMASTER 25MMManual 0-5080 OPERATION 4T-1SECTION 4 TORCH: OPERATION4T.01 Torch Parts SelectionDepending on the type of operation to be done deter-

CUTMASTER 25MM OPERATION Manual 0-50804T-24T.02 Cut QualityNOTESCut quality depends heavily on setup and parameters such as torch standoff, alignm

CUTMASTER 25MMManual 0-5080 OPERATION 4T-3Torch StandoffImproper standoff (the distance between the torch tip and workpiece) can adversely affect ti

CUTMASTER 25MM OPERATION Manual 0-50804T-4A-00024_ABShield CupTorchStandoff Distance1/8" - 3/8" (3 - 9mm)Standoff Distance3. Hold the to

CUTMASTER 25MMManual 0-5080 OPERATION 4T-5Shield Cup With Straight EdgeThe drag shield cup can be used with a non conduc-tive straight edge to make

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CUTMASTER 25MM OPERATION Manual 0-50804T-6Piercing With Hand Torch1. The torch can be comfortably held in one hand or steadied with two hands. Po

CUTMASTER 25MMManual 0-5080 OPERATION 4T-7Gouging ParametersGouging performance depends on parameters such as torch travel speed, current level, lea

CUTMASTER 25MM OPERATION Manual 0-50804T-8Standoff DistanceStraight ArcTrailing ArcLeading ArcDirection of Torch TravelA-02586 Mechanized Torch Ope

CUTMASTER 25MMManual 0-5080 OPERATION 4T-94T.07 Parts Selection for Manual and Mechanized Torch CuttingStartCartridge9-8213Electrode9-8215Tips:20A

CUTMASTER 25MM OPERATION Manual 0-50804T-104T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed TipType Torch: SL60 With Exposed Ti

CUTMASTER 25MMManual 0-5080 OPERATION 4T-11Type Torch: SL60 With Exposed Tip Type Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: Si

CUTMASTER 25MM OPERATION Manual 0-50804T-12Type Torch: SL60 With Exposed TipType Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: Si

CUTMASTER 25MMManual 0-5080 OPERATION 4T-134T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded TipType Torch: SL60 With Shielded T

CUTMASTER 25MM OPERATION Manual 0-50804T-14Type Torch: SL60 With Shielded Tip Type Material: Mild SteelType Plasma Gas: Air Type Secondary Gas:

CUTMASTER 25MMManual 0-5080 OPERATION 4T-15Type Torch: SL60 With Shielded Tip Type Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: S

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ...1-11.01

CUTMASTER 25MM OPERATION Manual 0-50804T-16PATENT INFORMATIONPlasma Cuing Torch PatentsThe following parts are covered under U.S. and Foreign Pate

CUTMASTER 25MMManual 0-5080 OPERATION 4T-17 Catalog # Description Patent(s) 9-8245 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s)

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CUTMASTER 25MMManual 0-5080 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 General MaintenanceWarning!Disconnect input power before maintaining.Each UseV

CUTMASTER 25MM SERVICE Manual 0-50805-25.02 Maintenance ScheduleNOTEThe actual frequency of maintenance may need to be adjusted according to the o

CUTMASTER 25MMManual 0-5080 SERVICE 5-35.04 Fault IndicatorAt initial power up, two lights will temporarily illuminate for 2-3 seconds to show the

CUTMASTER 25MM SERVICE Manual 0-50805-45.05 Basic Troubleshooting Guide WARNINGThere are extremely dangerous voltage and power levels present ins

CUTMASTER 25MMManual 0-5080 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicators flashing. Gas flow is cycling

CUTMASTER 25MM SERVICE Manual 0-50805-65.06 Power Supply Basic Parts Replacement WARNINGDisconnect primary power to the system before disassembli

CUTMASTER 25MMManual 0-5080 SERVICE 5-7Art # A-07989123456mm 5. Remove the fitting from the filter element as-sembly by inserting a 6 mm hex wrench i

TABLE OF CONTENTS4T.06 Mechanized Torch Operation ...4T-74T.07 Parts Selection for M

CUTMASTER 25MM SERVICE Manual 0-50805-8Art # A-02476FilterElement(Cat. No. 9-7741)HousingCoverBarbedFittingSpringAssembled FilterO-ring(Cat. No. 9-

CUTMASTER 25MMManual 0-5080 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5 System" for com

CUTMASTER 25MM SERVICE Manual 0-50805T-25T.02 Inspection and Replacement of Consumable Torch Parts WARNINGDisconnect primary power to the system

CUTMASTER 25MMManual 0-5080 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all r

CUTMASTER 25MM PARTS LIST Manual 0-50806-26.04 Replacement Power Supply Parts Qty Description Catalog # 1 Regulator 9-0115* 1 Filte

CUTMASTER 25MMManual 0-5080 PARTS LIST 6-36.06 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 Torch Handle Replace

CUTMASTER 25MM PARTS LIST Manual 0-50806-46.07 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catal

CUTMASTER 25MMManual 0-5080 PARTS LIST 6-5A-07994_AB14235 & 67891012111013

CUTMASTER 25MM PARTS LIST Manual 0-50806-66.08 Replacement Shielded Machine Torch Leads Assemblies Item No. Qty Description Catalog No.

CUTMASTER 25MMManual 0-5080 PARTS LIST 6-76.09 Torch Consumable Parts (SL60)StartCartridge9-8213Electrode9-8215Tips:20A 9-820530A 9-820640A 9

CUTMASTER 25MMManual 0-5080 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, ca

CUTMASTER 25MM PARTS LIST Manual 0-50806-86.10 Torch Consumable Parts (SL100)StarterCartridge9-8213ElectrodeAuto 9-8232Manual 9-821550-55A 9-82

CUTMASTER 25MMManual 0-5080 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)ACTION:ON / OFF switch to ON RESULT:AC indicator

CUTMASTER 25MM APPENDIX Manual 0-5080A-21/ 3ff12West Lebanon, NH USA 03784Made in USAMo del:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPh

CUTMASTER 25MMManual 0-5080 APPENDIX A-3APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Hand Torch Pin - Out Diagram1234567856781234ATC Female ReceptacleFr

CUTMASTER 25MM APPENDIX Manual 0-5080A-4APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Hand Torch Connection DiagramTo rch: SL60 / SL100 Hand TorchLeads

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CUTMASTER 25MM APPENDIX Manual 0-5080A-6APPENDIX 5: SYSTEM SCHEMATIC, 400V UNITSA-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VD

CUTMASTER 25MMManual 0-5080 APPENDIX A-7A-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:Sheet

CUTMASTER 25MM APPENDIX Manual 0-5080A-8APPENDIX 6: Publication HistoryCover Date Rev. Change(s)July 30, 2008 AA Manual released.Sept. 19,

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CUTMASTER 25MM GENERAL INFORMATION Manual 0-50801-2• Nevertouchanypartsthatareelectrically“live”or“hot.”• Weardryglovesandclothing.

THE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-426-1888 (tollfree)Fax: 1-800-535-0557 (tollfree)International Customer CarePh 1-940-381-1212Fa

CUTMASTER 25MMManual 0-5080 GENERAL INFORMATION 1-34. ANSI Standard Z87.1, SAFE PRACTICES FOR OC-CUPATION AND EDUCATIONAL EYE AND FACE PROTECTION,