Tweco 82 CutMaster Manuel d'utilisateur

VictorThermalDynamics.com80208-230V460VArt # A-08607_AD600V400VOperating ManualRevision: AR Issue Date: February 11, 2014 Manual No.: 0-4979CUTMA

CUTMASTER 82 INFORMATIONS GÉNÉRALES Manuel 0-49791-4• Eloigneztoutefuméeetgazdevotrezonederespi-ration.Gardezvotretêtehorsdelaplu

CUTMASTER 82Manuel 0-4979 INFORMATIONS GÉNÉRALES 1-5 INCENDIE ET EXPLOSIONLesincendiesetlesexplosionspeuventrésulterdesscorieschaudes,des

CUTMASTER 82 GENERAL INFORMATION Manual 0-49791-61.06 Documents De ReferenceConsultezlesnormessuivantesoulesrévisionslesplusrécentesayan

CUTMASTER 82Manual 0-4979 GENERAL INFORMATION 1-71.07 Declaration of ConformityManufacturer: Victor TechnologiesAddress: 16052 Swingley Ridge Roa

CUTMASTER 82 GENERAL INFORMATION Manual 0-49791-81.08 Statement of WarrantyLIMITED WARRANTY: Subject to the terms and conditions established belo

CUTMASTER 82Manual 0-4979 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Owner’s Manual applies to just specificatio

CUTMASTER 82 INTRODUCTION Manual 0-49792-22.04 Power Supply SpecificationsCutMaster 82 Power Supply SpecificationsInput Power208 / 230 VAC (187 - 25

CUTMASTER 82Manual 0-4979 INTRODUCTION 2-32.05 Input Wiring SpecificationsCutMaster 82 Power Supply Input Cable Wiring RequirementsInput voltage Fre

CUTMASTER 82 INTRODUCTION Manual 0-49792-42.06 Power Supply FeaturesHandle and Leads WrapTo rch Leads ReceptacleControl PanelArt # A-07942Work Cab

CUTMASTER 82Manual 0-4979 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instruc-

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER 82 INTRODUCTION Manual 0-49792T-2F. Torch RatingsManual Torch RatingsAmbient Temperature104° F 40° C Duty Cycle100% @ 60 Amps @ 400 scfh

CUTMASTER 82Manual 0-4979 INTRODUCTION 2T-3B. Gas DistributionThe single gas used is internally split into plasma and secondary gases.The plasma ga

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CUTMASTER 82Manual 0-4979 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each i

CUTMASTER 82 INSTALLATION Manual 0-49793-2NOTEThere is only one jumper setting that changes between the single and three phase settings. To change

CUTMASTER 82Manual 0-4979 INSTALLATION 3-37. With a little slack in the wires, tighten the through - hole protector to secure the power cable.8. R

CUTMASTER 82 INSTALLATION Manual 0-49793-4Regulator InputGas Supply Hose1/4 NPT to 1/4”(6mm) FittingRegulator/FilterAssembly2-Stage FilterInlet Por

CUTMASTER 82Manual 0-4979 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 Torch ConnectionsIf necessary, connect the torch to the Power Supply

CUTMASTER 82 INSTALLATION Manual 0-49793T-2A-02585WorkpieceSquarePinch BlockAssemblyMechanical Torch Set - Up3. The proper torch parts (shield cup

CUTMASTER 82Manual 0-4979 OPERATON 4-1SECTION 4 SYSTEM: OPERATION4.01 Front Panel Controls / FeaturesSee illustration for numbering Identification1

! WARNINGRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t

CUTMASTER 82 OPERATION Manual 0-49794-24.02 Preparations for OperationAt the start of each operating session: WARNINGDisconnect primary power at

CUTMASTER 82Manual 0-4979 OPERATON 4-3STANDOFFCutMaster 82 Gas Pressure SettingsLeads LengthSL60 (Hand Torch)SL100 (Mechanized Torch)Up to 25&apos

CUTMASTER 82 OPERATION Manual 0-49794-4This Page Intentionally Blank

CUTMASTER 82Manual 0-4979 OPERATION 4T-1SECTION 4 TORCH: OPERATION4T.01 Torch Parts SelectionDepending on the type of operation to be done deter-mi

CUTMASTER 82 OPERATION Manual 0-49794T-24T.02 Cut QualityNOTECut quality depends heavily on setup and parameters such as torch standoff, alignment

CUTMASTER 82Manual 0-4979 OPERATION 4T-3Edge StartingFor edge starts, hold the torch perpendicular to the workpiece with the front of the tip near (

CUTMASTER 82 OPERATION Manual 0-49794T-4A-02986 Tr igger Tr igger Release5. Bring the torch within transfer distance to the work. The main arc wil

CUTMASTER 82Manual 0-4979 OPERATION 4T-51. Install the drag cutting tip and set the output current.2. The torch can be comfortably held in one han

CUTMASTER 82 OPERATION Manual 0-49794T-6NOTEThe gas preflow and postflow are a character-istic of the power supply and not a function of the torch.Wh

CUTMASTER 82Manual 0-4979 OPERATION 4T-7Standoff DistanceThe tip to work distance affects gouge quality and depth. Standoff distance of 1/8 - 1/4 i

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CUTMASTER 82 OPERATION Manual 0-49794T-84T.07 Parts Selection for Manual and Mechanized Torch CuttingStartCartridge9-8213Electrode9-8215Tips:20A

CUTMASTER 82Manual 0-4979 OPERATION 4T-94T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed TipType Torch: SL60 With Exposed Tip Ty

CUTMASTER 82 OPERATION Manual 0-49794T-10Type Torch: SL60 With Exposed Tip Type Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: Sin

CUTMASTER 82Manual 0-4979 OPERATION 4T-11Type Torch: SL60 With Exposed TipType Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: Singl

CUTMASTER 82 OPERATION Manual 0-49794T-12Type Torch: SL60 with Exposed Tip Type Material: AluminumType Plasma Gas: Air Type Secondary Gas: Single

CUTMASTER 82Manual 0-4979 OPERATION 4T-13Type Torch: SL60 With Shielded Tip Type Material: AluminumType Plasma Gas: Air Type Secondary Gas: Singl

CUTMASTER 82 OPERATION Manual 0-49794T-14Type Torch: SL60 With Shielded Tip Type Material: AluminumType Plasma Gas: Air Type Secondary Gas: Sing

CUTMASTER 82Manual 0-4979 OPERATION 4T-15Type Torch: SL60 With Shielded Tip Type Material: Stainless SteelType Plasma Gas: Air Type Secondary Gas:

CUTMASTER 82 OPERATION Manual 0-49794T-16PATENT INFORMATIONPlasma Cuing Torch PatentsThe following parts are covered under U.S. and Foreign Patent

CUTMASTER 82Manual 0-4979 OPERATION 4T-17 Catalog # Description Patent(s) 9-8245 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s) Pe

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ...1-11.01 Notes, Cautions and

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CUTMASTER 82Manual 0-4979 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 General MaintenanceWarning!Disconnect input power before maintaining.Each UseVis

CUTMASTER 82 SERVICE Manual 0-49795-25.02 Maintenance ScheduleNOTEThe actual frequency of maintenance may need to be adjusted according to the ope

CUTMASTER 82Manual 0-4979 SERVICE 5-35.04 Fault IndicatorAt initial power up, two lights will temporarily illumi-nate for 2-3 seconds to show the v

CUTMASTER 82 SERVICE Manual 0-49795-45.05 Basic Troubleshooting Guide! WARNINGThere are extremely dangerous voltage and power levels present insi

CUTMASTER 82Manual 0-4979 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicators flashing. Gas flow is cycling O

CUTMASTER 82 SERVICE Manual 0-49795-65.06 Power Supply Basic Parts Replacement ! WARNINGDisconnect primary power to the system before disassembli

CUTMASTER 82Manual 0-4979 SERVICE 5-75. Remove the fitting from the filter element as-sembly by inserting a 6 mm hex wrench into the internal hex fitt

CUTMASTER 82 SERVICE Manual 0-49795-8 ! WARNINGAlways turn OFF the air supply and bleed the system before disassembling the Filter Assembly as inj

CUTMASTER 82Manual 0-4979 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5 System" for com-m

TABLE OF CONTENTSSECTION 4 TORCH: OPERATION ...4T-14T.01 Torch Parts Sel

CUTMASTER 82 SERVICE Manual 0-49795T-25T.02 Inspection and Replacement of Consumable Torch Parts WARNINGDisconnect primary power to the system be

CUTMASTER 82Manual 0-4979 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all rep

CUTMASTER 82 PARTS LIST Manual 0-49796-26.04 Replacement Power Supply Parts Qty Description Catalog # 1 Regulator 9-0115* 1 Filter

CUTMASTER 82Manual 0-4979 PARTS LIST 6-36.06 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 Torch Handle Replaceme

CUTMASTER 82 PARTS LIST Manual 0-49796-46.07 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catalog

CUTMASTER 82Manual 0-4979 PARTS LIST 6-5A-07994_AB14235 & 67891012111013

CUTMASTER 82 PARTS LIST Manual 0-49796-66.08 Replacement Shielded Machine Torch Leads Assemblies Item No. Qty Description Catalog No. 1

CUTMASTER 82Manual 0-4979 PARTS LIST 6-76.09 Torch Consumable Parts (SL60)StartCartridge9-8213Electrode9-8215Tips:20A 9-820530A 9-820640A 9-8

CUTMASTER 82 PARTS LIST Manual 0-49796-86.10 Torch Consumable Parts (SL100)StarterCartridge9-8213ElectrodeAuto 9-8232Manual 9-821550-55A 9-8209

CUTMASTER 82Manual 0-4979 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)ACTION:ON / OFF switch to ON RESULT:AC indicator

CUTMASTER 82Manual 0-4979 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, caut

CUTMASTER 82 APPENDIX Manual 0-4979A-21/ 3ff12West Lebanon, NH USA 03784Made in USAMo del:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPhas

CUTMASTER 82Manual 0-4979 APPENDIX A-3APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Hand Torch Pin - Out Diagram1234567856781234ATC Female ReceptacleFron

CUTMASTER 82 APPENDIX Manual 0-4979A-4APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Hand Torch Connection DiagramTo rch: SL60 / SL100 Hand To rchLeads:

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CUTMASTER 82 APPENDIX Manual 0-4979A-6APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VD

CUTMASTER 82Manual 0-4979 APPENDIX A-75544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:SheetofSupersedesScaleDate:

CUTMASTER 82 APPENDIX Manual 0-4979A-8APPENDIX 6: SYSTEM SCHEMATIC, 600V UNITSA-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+

CUTMASTER 82Manual 0-4979 APPENDIX A-9A-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:Sheetof

CUTMASTER 82 APPENDIX Manual 0-4979A-10APPENDIX 7: Publication HistoryCover Date Rev. Change(s)Sept 17, 2007 AA Manual released.Oct. 2, 2

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CUTMASTER 82 GENERAL INFORMATION Manual 0-49791-2• Nevertouchanypartsthatareelectrically“live”or“hot.”• Weardryglovesandclothing.I

© 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in MexicoTHE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-42

CUTMASTER 82Manuel 0-4979 INFORMATIONS GÉNÉRALES 1-35. ANSI Standard Z41.1, STANDARD FOR MEN’S SAFE-TY-TOE FOOTWEAR, obtainable from the American N