Tweco CutMaster 10mm Manuel d'utilisateur

30120208-230PLASMA CUTTING SYSTEM10mmCUTMASTER™ Rev. AB Date: September 30, 2009 Manual # 0-5074Opera

CUTMASTER 10mmGENERAL INFORMATION 1-4 Manual 0-5074• Montez et maintenez le matériel conformément au Code électrique national des Etats-Unis. (Voi

CUTMASTER 10mmManual 0-5074 1-5 GENERAL INFORMATION1.06 Documents De ReferenceConsultez les normes suivantes ou les révisions les plus récentes aya

CUTMASTER 10mmGENERAL INFORMATION 1-6 Manual 0-50741.07 Declaration of ConformityManufacturer: Thermal Dynamics CorporationAddress: 82 Benning St

CUTMASTER 10mmManual 0-5074 1-7 GENERAL INFORMATION1.08 Statement of WarrantyLIMITED WARRANTY: Subject to the terms and conditions established bel

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CUTMASTER 10mmManual 0-5074 2-1 INSTALLATIONSECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Operating Manual applies to just speci

CUTMASTER 10mmINSTALLATION 2-2 Manual 0-50742.04 Power Supply SpecificationsCutmaster 10mm Power Supply SpecicationsInput Power (See Note 1) 208 -

CUTMASTER 10mmManual 0-5074 2-3 INSTALLATIONPower Supply Dimensions & Weight Ventilation Clearance Requirements15"381 mm12"305 mm2

CUTMASTER 10mmINSTALLATION 2-4 Manual 0-50742.06 Power Supply Options and AccessoriesThe following options and accessories are available for this P

CUTMASTER 10mmManual 0-5074 2T-1 INTRODUCTIONSECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instruc

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Dynamics product. We are proud to have you as our customer and will strive to provide

CUTMASTER 10mmINTRODUCTION 2T-2 Manual 0-5074H. Gas RequirementsSL60 Torch Gas SpecicationsGas (Plasma and Secondary) Compressed AirOperating Pres

CUTMASTER 10mmManual 0-5074 2T-3 INTRODUCTIONB. Gas DistributionThe single gas used is internally split into plasma and secondary gases.The plasma

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CUTMASTER 10mmManual 0-5074SECTION 3: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each item.2. Inspect each i

CUTMASTER 10mmINSTALLATION 3-2 Manual 0-50743.03 Primary Input Power Connections CAUTIONCheck your power source for correct voltage before plugging

CUTMASTER 10mmManual 0-5074B. Check Air QualityTo test the quality of air, put the RUN / SET switch in the SET (down) position, place a welding lter

CUTMASTER 10mmINSTALLATION 3-4 Manual 0-5074D. Using High Pressure Gas CylindersWhen using high pressure gas cylinders as the gas supply:1. Refer

CUTMASTER 10mmManual 0-5074 4-1 OPERATIONSECTION 4 SYSTEM: OPERATION4.01 Product FeaturesA. General Features1Art # A-07930Handle and Leads WrapGa

CUTMASTER 10mmOPERATION 4-2 Manual 0-5074B. Control PanelA-07931314562A30202628242271. ON / OFF SwitchControls input power to the power supply. U

CUTMASTER 10mmManual 0-5074 4-3 OPERATION4.02 Preparations For OperatingAt the start of each operating session:WARNINGDisconnect primary power at

!WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operat-ing, or servicing the equipment.While t

CUTMASTER 10mmOPERATION 4-4 Manual 0-5074D. Gas SelectionEnsure gas source meets requirements (refer to Section 2). Check connections and turn gas

CUTMASTER 10mmManual 0-5074 4-5 OPERATIONG. Set Operating Pressure Place the Power Supply RUN / SET switch to the SET (down) position. Gas will flo

CUTMASTER 10mmOPERATION 4-6 Manual 0-5074I. Cutting OperationRefer to Section 1, Important Safety Precautions. Wear heavy welding gloves and prot

CUTMASTER 10mmManual 0-5074 4-7 OPERATION4.03 Sequence of OperationThe following is a typical sequence of operation for this power supply. Refer

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CUTMASTER 10mmManual 0-5074 4T-1 OPERATIONSECTION 4 TORCH: OPERATION4T.01 IntroductionThis section provides a description of the SL60 and SL100 Tor

CUTMASTER 10mmOPERATION 4T-2 Manual 0-5074NOTERefer to Section 6 and the Appendix Pages for additional information on torch parts.Change the tor

CUTMASTER 10mmManual 0-5074 4T-3 OPERATIONTop - Edge RoundingRounding on the top edge of a cut due to wearing from the initial contact of the

CUTMASTER 10mmOPERATION 4T-4 Manual 0-5074DrossWhen dross is present on carbon steel, it is com-monly referred to as either “high speed, slow sp

CUTMASTER 10mmManual 0-5074 4T-5 OPERATIONNOTEThe gas preflow and postflow are a characteristic of the power supply and not a function of the

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CUTMASTER 10mmOPERATION 4T-6 Manual 0-50747. Bring the torch within transfer distance to the work. The main arc will transfer to the work, and the

CUTMASTER 10mmManual 0-5074 4T-7 OPERATION4T.08 Recommended Cutting SpeedsCutting speeds vary according to torch output, the type of material being

CUTMASTER 10mmOPERATION 4T-8 Manual 0-5074Optimum torch travel speed is dependent on current setting, lead angle, and mode of operation (hand or mac

CUTMASTER 10mmManual 0-5074 5-1 SERVICESECTION 5 SYSTEM: SERVICE5.01 General MaintenanceWarning! There are extremely dangerous voltage and power l

CUTMASTER 10mmSERVICE 5-2 Manual 0-5074A. Each UseCheck torch consumables for wear, replace if necessary. WARNINGShut off power before inspecting

CUTMASTER 10mmManual 0-5074 5-3 SERVICEB. Every three monthsA. Check internal air filter, replace if necessary.1. Shut off input power; turn off

CUTMASTER 10mmSERVICE 5-4 Manual 0-50744. Pull the upper end of the drain tube off the fitting on the filter bowl.5. Unscrew the bowl. The filter e

CUTMASTER 10mmManual 0-5074 5-5 SERVICEC. O-Ring LubricationAn o-ring on the Torch ATC Male Connector requires lubrication on a regular basis, dep

CUTMASTER 10mmSERVICE 5-6 Manual 0-50745.02 Common FaultsProblem - Symptom Common CauseInsufficient Penetration1. Cutting speed too fast. 2. Torch t

CUTMASTER 10mmManual 0-5074 5-7 SERVICEB. AC indicator OFF1. Switch at customer's main power panel in OFF (open) position.a. Close main

TABLE OF CONTENTSSECTION 1:GENERAL INFORMATION ...1-11.01 Notes, Cauti

CUTMASTER 10mmSERVICE 5-8 Manual 0-50743. Faulty torch partsa. Inspect torch parts and replace if necessary.4. Gas pressure too high or too lowa.

CUTMASTER 10mmManual 0-5074 5-9 SERVICE5. Torch consumables worna. Check torch shield cup, tip, starter element, and electrode; replace as needed

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CUTMASTER 10mmManual 0-5074 5T-1 SERVICESECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5 System" for com

CUTMASTER 10mm SERVICE 5T-2 Manual 0-50745T.02 Inspection and Replacement of Consumable Torch PartsWARNINGSDisconnect primary power to the system be

CUTMASTER 10mmManual 0-5074 6-1 PARTS LISTSSECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provides a breakdown of a

CUTMASTER 10mmPARTS LISTS 6-2 Manual 0-50746.05 Options and Accessories Qty Description Catalog # 1 230 V Input Power Cable 9-8671 1

CUTMASTER 10mmManual 0-5074 6-3 PARTS LISTS6.06 Torch ConsumablesArt # A-03409_ABLarge O-Ring, Cat. No. 8-3487Small O-Ring,Cat. No. 8-3486Electrod

CUTMASTER 10mmPARTS LISTS 6-4 Manual 0-5074

CUTMASTER 10mmManual 0-5074 A-1 APPENDIXAPPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)ACTIONON / OFF switchto OFFRESULTAll indicators off.Power

TABLE OF CONTENTSSECTION 5 SYSTEM: SERVICE ...5-15.01 Gener

CUTMASTER 10mmAPPENDIX A-2 Manual 0-50741/3ff12West Lebanon, NH USA 03784Made in USAModel:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPhase

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CUTMASTER 10mmAPPENDIX A-4 Manual 0-5074APPENDIX 3: SYSTEM SCHEMATIC1122334455667788991010A AB BCCDDEEF F+12VDC+12VDC+12VDC+12VDCDWG No:SheetofSupe

CUTMASTER 10mmManual 0-5074 A-5 APPENDIX1122334455667788991010A AB BCCDDEEF F+12VDC+12VDC+12VDC+12VDCDWG No:SheetofSupersedesScaleCreate Date:Drawn:

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Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Thermadyne Canada2070 Wyecroft RoadOakville,

Corporate Headquarters16052 Swingley Ridge RoadSuite 300St. Louis, MO 63017Telephone: 636-728-3000Email: [email protected]

CUTMASTER 10mmManual 0-5074 1-1 GENERAL INFORMATIONSECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, ca

CUTMASTER 10mmGENERAL INFORMATION 1-2 Manual 0-5074• Do not cut or weld on containers that may have held combus-tibles.• Provide a fire watch when

CUTMASTER 10mmManual 0-5074 1-3 GENERAL INFORMATION14. American Welding Society Standard AWSF4.1, RECOM-MENDED SAFE PRACTICES FOR THE PREP