Tweco PakMaster 50XL Plus (CE) Manuel d'utilisateur

Manual No. 0-2780July 30, 1999Operating ManualA-02464Air Plasma CuttingPower Supply (CE)

GENERAL INFORMATION 4 Date 6/22/99• Les sortes de gaz et de fumée provenant de l’arc deplasma dépendent du genre de métal utilisé, desrevêtements se t

Date: 6/22/99 5 GENERAL INFORMATION• Utilisez la nuance de lentille qui est suggèrée dansle recommendation qui suivent ANSI/ASC Z49.1:Nuance Minimum

GENERAL INFORMATION 6 Date 6/22/9914. Norme AWSF4.1 de l’Association Américaine deSoudage, RECOMMANDATIONS DE PRA-TIQUES SURES POUR LA PRÉPARATION À

Date: 6/22/99 7 GENERAL INFORMATION1.07 Declaration of ConformityManufacturer: Thermal Dynamics CorporationAddress: Industrial Park #2West Lebanon, N

GENERAL INFORMATION 8 Date 6/22/991.08 Statement of WarrantyLIMITED WARRANTY: Thermal Dynamics® Corporation (hereinafter “Thermal”) warrants that it

Manual 0-2780 9 SECTION 2: INTRODUCTIONSECTION 2:INTRODUCTION2.01 Scope of ManualThis manual contains descriptions, operating instructionsand basic m

SECTION 2: INTRODUCTION 10 Manual 0-278019" (482 mm) High x 13" (330 mm) Wide x 24.8" (630mm) LongB. Gas Regulator/Filter AssemblySpec

Manual 0-2780 11 SECTION 3: INSTALLATION PROCEDURESSECTION 3:INSTALLATIONPROCEDURES3.01 IntroductionNOTEDepending on how the system was ordered, some

SECTION 3: INSTALLATION PROCEDURES 12 Manual 0-2780• If using a fork lift vehicle, place and secure unit on aproper skid before transporting.• This

Manual 0-2780 13 SECTION 3: INSTALLATION PROCEDURESVoltage SelectionConnector380/415 Volts220 VoltsVoltage SelectionLabelA-02628Not UsedFigure 3-2 In

WARNINGWARNINGRead and understand this entire manual and your employer’ssafety practices before installing, operating, orservicing the equipment.While

SECTION 3: INSTALLATION PROCEDURES 14 Manual 0-2780B. Connecting the Input Power Cable toCustomer Power SourceConnect the supplied input EMC power ca

Manual 0-2780 15 SECTION 3: INSTALLATION PROCEDURESD. Optional Air Line Filter InstallationAdditional filtering is recommended when using air froma c

SECTION 3: INSTALLATION PROCEDURES 16 Manual 0-2780NOTESupply hose must be at least #4 hose (1/4 in or 6mm I.D.).3.09 Connecting Torch LeadsWARNINGDi

Manual 0-2780 17 SECTION 3: INSTALLATION PROCEDURESof its length. The required depth will vary depend-ing on location (see NOTE). Locate the rod as

SECTION 3: INSTALLATION PROCEDURES 18 Manual 0-2780

Manual 0-2780 19 SECTION 4: OPERATIONSECTION 4:OPERATION4.01 IntroductionThis section provides a description of the Power Supplyoperating controls an

SECTION 4: OPERATION 20 Manual 0-27804. AC Power IndicatorGreen LED indicator will blink ON then OFF for ap-proximately eight seconds and then stay O

Manual 0-2780 21 SECTION 4: OPERATION3. Gas Pressure Regulator/Filter AssemblyPressure regulator to adjust the input gas pressure tothe Power Supply.

SECTION 4: OPERATION 22 Manual 0-27805. Place RUN/SET/LATCH switch to RUN mode.a. Gas flow stops.b. GAS indicator turns OFF.6. Protect eyes and pr

Manual 0-2780 23 SECTION 4: OPERATIONFigure 4-7 Parts Selection (PCH/M-40)B. Check primary power source as follows:1. Check the power source for pr

Purchase DatePower SupplyTorchRecord Serial Numbers For Warranty Purposes

SECTION 4: OPERATION 24 Manual 0-2780Nitride Build-upNitride deposits which may remain on the surface of thecut when nitrogen is present in the plasma

Manual 0-2780 25 SECTION 5: SERVICESECTION 5:CUSTOMER/OPERATORSERVICE5.01 IntroductionThis section describes basic maintenance procedures per-formabl

SECTION 5: SERVICE 26 Manual 0-2780A-02476FilterElementHousingCoverBarbedFittingSpringAssembled FilterFigure 5-1 Optional Dry Air Filter Replacement3

Manual 0-2780 27 SECTION 5: SERVICERight SideCut AngleLeft SideCut AngleA-00512Figure 5-2 Side Characteristics Of CutE. DrossGenerally when dross is

SECTION 5: SERVICE 28 Manual 0-27801. Cause (Italic Type)a. Check/Remedy (Text Type)Locate your symptom, check the causes (easiest listed first)then

Manual 0-2780 29 SECTION 5: SERVICEa. Use proper type and size cables.G. AC Power indicator ON; Cutting output avail-able; Fan not operating,1. F

SECTION 5: SERVICE 30 Manual 0-2780

Manual 0-2780 31 SECTION 6: PARTS LISTSSECTION 6:PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all replac

SECTION 6: PARTS LISTS 32 Manual 0-27806.03 Complete Power Supply ReplacementPower Supply includes: work cable and clamp, pressure regulator/air fil

Manual 0-2780 33 APPENDIXAPPENDIX I: INPUT WIRING REQUIREMENTSNOTESThe table above is based on the following output current and voltage: 125VDC @ 40

APPENDIX 34 Manual 0-2780APPENDIX II: SEQUENCE OF OPERATION(BLOCK DIAGRAM)ACTIONON/OFF switchto OFFRESULTAll indicators off.Power supply fans off.AC

Manual 0-2780 35 APPENDIXThis page blank

APPENDIX 36 Manual 0-2780APPENDIX III: SYSTEM SCHEMATICA-02638GASSOLINRUSHGASINRUSH

Manual 0-2780 37 APPENDIXA-0263819X1663OKOK TOMOVE8/11/99

APPENDIX 38 Manual 0-2780

TABLE OF CONTENTSSECTION 1:GENERAL INFORMATION ... 11.

TABLE OF CONTENTS (continued)SECTION 6:PARTS LISTS ...

Date: 6/22/99 1 GENERAL INFORMATIONSECTION 1:GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, cautions, and warning

GENERAL INFORMATION 2 Date 6/22/99• Install and maintain equipment according to NECcode, refer to item 9 in Subsection 1.03, Publica-tions.• Disconnec

Date: 6/22/99 3 GENERAL INFORMATION8. NFPA Standard 51, OXYGEN-FUEL GAS SYSTEMSFOR WELDING, CUTTING AND ALLIED PRO-CESSES, obtainable from the Nation