800IPM15-100VSTRANSMIG®STEALTHVS 212CC/CV SEMIAUTOMATICSOLID STATE CONTROLLEDWIRE FEEDEROperating ManualRevision: AD Issue Date: Febru
TRANSMIG VS 212SAFETY INSTRUCTIONS 1-4 Manual No. 0-4949 WARNINGEngines can be dangerous. WARNINGENGINE EXHAUST GASES can kill.Engines produce ha
TRANSMIG VS 212Manual No. 0-4949 1-5 SAFETY INSTRUCTIONS WARNINGSTEAM AND PRESSURIZED HOTCOOLANT can burn face, eyes, and skin.The coolant in the
TRANSMIG VS 212SAFETY INSTRUCTIONS 1-6 Manual No. 0-49491.03 DECLARATION OF CONFORMITYManufacturer: CIGWELDAddress: 71 Gower St, PrestonVictoria 3072A
TRANSMIG VS 212Manual No. 0-4949 2-1 INTRODUCTIONSECTION 2:INTRODUCTION2.02 Equipment IdentificationThe unit’s identification number (specification or
TRANSMIG VS 212INTRODUCTION 2-2 Manual No. 0-49492.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Weld
TRANSMIG VS 212Manual No. 0-4949 2-3 INTRODUCTION2.05 GeneralThe TRANSMIG VS 212 is a portable, solid statecontrolled, voltage sensing wire feeder tha
TRANSMIG VS 212INTRODUCTION 2-4 Manual No. 0-49492.06 Product Specifications Input Voltage Range 15-100vdc Maximum Input Current 10 amps Wire Si
TRANSMIG VS 212Manual No. 0-4949 2-5 INTRODUCTION2.07 Features/BenefitsRobust injection molded caseLong lasting and unbreakable.Changeable MIG gun car
TRANSMIG VS 212INTRODUCTION 2-6 Manual No. 0-4949(2) Wire Feed Speed Control(7) Gun Switch Receptacle(9) Welding Gun Cable Connection(10) Removable MI
TRANSMIG VS 212Manual No. 0-4949 2-7 INTRODUCTION2.09 Rear Panel Controls And Connections(1) Lifting Eye(2) Gas Valve Inlet(3) Input Power Cable
WE APPRECIATE YOUR BUSINESS!Congratulations on your new Cigweld product. We are proud tohave you as our customer and will strive to provide you with t
TRANSMIG VS 212INTRODUCTION 2-8 Manual No. 0-49492.10 Internal Controls And Connections(14) HUB TENSION BOLT(13) INPUT CIRCUIT BREAKER(1
TRANSMIG VS 212Manual No. 0-4949 2-9 INTRODUCTION12.CC/CV MODE SWITCH: The CC position providesa voltage sensing wire feed speed mode ofoperation for
TRANSMIG VS 212INTRODUCTION 2-10 Manual No. 0-4949NOTES
TRANSMIG VS 212Manual No. 0-4949 3-1 INSTALLATIONSECTION 3: INSTALLATION3.01 ConnectionsCAUTIONMake sure all connections are tight;otherwise, arcing o
TRANSMIG VS 212INSTALLATION 3-2 Manual No. 0-49493.02 Installation Of Wire SpoolNOTEThe wire spool hub supplied with the unitis provided for mounting
TRANSMIG VS 212Manual No. 0-4949 3-3 INSTALLATIONNOTEBefore tightening the input and outputguide lockscrews, install the drive feed rollto help in the
TRANSMIG VS 212INSTALLATION 3-4 Manual No. 0-49493.05 Selection And Installation OfFeed RollsRefer to feed roll kit chart in the Appendix chapter fort
TRANSMIG VS 212Manual No. 0-4949 3-5 INSTALLATION3.07 Threading Wire Into FeedheadRefer to Figure 3-6.!WARNINGELECTRIC SHOCK CAN KILL! Make certainthe
TRANSMIG VS 212INSTALLATION 3-6 Manual No. 0-4949NOTES
TRANSMIG VS 212Manual No. 0-4949 4-1 OPERATIONSECTION 4:OPERATION4.01 Prewelding ProcedureFollow all installation instructions for the weldingpower so
! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While th
TRANSMIG VS 212OPERATION 4-2 Manual No. 0-49494.02 Welding Procedure!WARNINGIn semiautomatic or automatic wirewelding, the welding wire, wire reel (if
TRANSMIG VS 212Manual No. 0-4949 4-3 OPERATION4.05 Adjusting Burnback TimeBurnback time is set at the factory, but the motorcontrol printed circuit bo
TRANSMIG VS 212OPERATION 4-4 Manual No. 0-4949The low setting provides greater knob sensitivity, butover a narrower range. The high setting provides l
TRANSMIG VS 212Manual No. 0-4949 4-5 OPERATION4.08 Meter Hold FunctionThe meter hold function is enabled when DIP switchnumber 1 is set to the "R
TRANSMIG VS 212OPERATION 4-6 Manual No. 0-49495. Contactor And Gas Valve Overcurrent Protection:If the contactor or gas valve becomes shorted, anelect
TRANSMIG VS 212Manual No. 0-4949 5-1 SERVICESECTION 5: SERVICE5.01 Cleaning Of The UnitAbout every 6 months, remove the interior panel coverto expose
TRANSMIG VS 212SERVICE 5-2 Manual No. 0-49492. Wire feed motor operates but wire does not feedor feeds erratically.A. Incorrect voltage/current and/or
TRANSMIG VS 212SECTION 6:PARTS LIST6.01 Equipment IdentificationAll identification numbers as described in theIntroduction chapter must be furnished w
TRANSMIG VS 2126.03 External Replacement PartsItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDescriptionDescriptionDescriptionDescriptionDescriptionPart
TRANSMIG VS 2126.04 Internal Replacement PartsItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDescriptionDescriptionDescriptionDescriptionDescriptionPart
TRANSMIG VS 2126.05 Wire Feeder Replacement PartsItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDescriptionDescriptionDescriptionDescriptionDescriptionP
TRANSMIG VS 212Manual No. 0-4949 A-1 APPENDIXAPPENDIX 1:DRIVE ROLL KITSStyle 1 Style 2 Style 3 Style 4 Style 5 Style 6TopFlat Flat KnurledDouble Smoot
TRANSMIG VS 212APPENDIX A-2 Manual No. 0-4949APPENDIX 2:OPTIONS AND ACCESSORIESProduct Part No. Description Drive Roll Kits 375980-XXXOne kit (#37598
TRANSMIG VS 212Manual No. 0-4949 A-3 APPENDIXAPPENDIX 3:MIG GUN CARTRIDGE SYSTEMRemovable Gun Cartridge System (Patent Pending)The MIG gun cartridge c
TRANSMIG VS 212APPENDIX A-4 Manual No. 0-4949APPENDIX 4:SYSTEM SCHEMATIC5544DCBA INPUT FROM POWER SUPPLY23V.BUS V.CAPJ2-5J2-2J2-3J2-1J1-12J1-11J4-2J3
TRANSMIG VS 212Manual No. 0-4949 A-5 APPENDIX332211DCBA+5VDC+5VDCDWG No:SheetofSupersedesScaleDate:Drawn:ReferencesDateByRevisionsRevPCB No:Assy No:In
Statement of Warranty(as of March 15, 2009)LIMITED WARRANTY:THERMADYNE warrants that its products will be free of defects in workmanship or material.
Warranty SCHEDULE(as of March 15, 2009)The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the aut
Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada
TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 1:ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc
World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000FAX: (636) 728
TABLE OF CONTENTSSECTION 5: SERVICE ... 5-15.01 Cleaning Of
TRANSMIG VS 212Manual No. 0-4949 1-1 SAFETY INSTRUCTIONS1.01 Arc Welding Hazards WARNINGELECTRIC SHOCK can kill.Touching live electrical parts can c
TRANSMIG VS 212SAFETY INSTRUCTIONS 1-2 Manual No. 0-494913.In confined spaces or damp locations, do not usea welder with AC output unless it is equipp
TRANSMIG VS 212Manual No. 0-4949 1-3 SAFETY INSTRUCTIONS7. Do not weld on coated metals, such as galvanized,lead, or cadmium plated steel, unless the
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