PFCA-11692170TiOperating ManualRevision: AA Issue Date: January 10, 2013 Manual No.: 0-5279Operating Features: T
TRANSTIG 170TiGENERAL INFORMATION 1-4 Manual 0-52795. Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the spe
TRANSTIG 170TiManual 0-5279 1-5 GENERAL INFORMATION1.02 Principal Safety StandardsSafety in Welding and Cutting, ANSI St
TRANSTIG 170TiGENERAL INFORMATION 1-6 Manual 0-52791.03 Declaration of ConformityManufacturer: CIGWELD Address: 71 Gower St, Preston Victoria
TRANSTIG 170TiManual 0-5279 2-1 INTRODUCTIONSECTION 2: INTRODUCTION 2.02 Equipment IdentificationThe unit’s identification number (specification or p
TRANSTIG 170TiINTRODUCTION 2-2 Manual 0-52792.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Weldin
TRANSTIG 170TiManual 0-5279 2-3 INTRODUCTION2.05 DescriptionThe Cigweld Transtig 170Ti is a self contained single phase multi process welding inver
TRANSTIG 170TiINTRODUCTION 2-4 Manual 0-52792.09 Duty CycleThe rated duty cycle of a Welding Power Source, is a statement of the time it may be ope
TRANSTIG 170TiManual 0-5279 2-5 INTRODUCTION2.10 SpecificationsDescription Transtig 170TiPlant Part NoPower Source Part NoW1007180W1007179Power Sou
TRANSTIG 170TiINTRODUCTION 2-6 Manual 0-5279NOTE 3Motor start fuses or thermal circuit breakers are recommended for this application. Check local re
TRANSTIG 170TiManual 0-5279 3-1 INSTALLATION, OPERATION AND SETUPSECTION 3: INSTALLATION, OPERATION AND SETUPconditions. For further information pl
WE APPRECIATE YOUR BUSINESS!Congratulations on your new Cigweld product. We are proud to have you as our customer and will strive to provide you with
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-2 Manual 0-5279action may be as simple as earthing the welding circuit, see NOTE below. In other c
TRANSTIG 170TiManual 0-5279 3-3 INSTALLATION, OPERATION AND SETUPbonding the workpiece to earth may reduce emissions in some, but not all instances
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-4 Manual 0-5279Fail to safe operationThis welding power source is also protected by a special prot
TRANSTIG 170TiManual 0-5279 3-5 INSTALLATION, OPERATION AND SETUPA-11695Figure 3-3: Programming Mode STICK Programming ModeProgramming Parameter Co
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-6 Manual 0-5279Programming Parameter Control Panel DisplayArc ForceArc Force is effective when in
TRANSTIG 170TiManual 0-5279 3-7 INSTALLATION, OPERATION AND SETUPUp SlopeThis parameter operates in TIG modes only and is used to set the time for
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-8 Manual 0-5279Crater CurrentThis parameter operates in TIG modes only. In 2T mode this is the cur
TRANSTIG 170TiManual 0-5279 3-9 INSTALLATION, OPERATION AND SETUPCAUTIONLoose welding terminal connections can cause overheating and result in the
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-10 Manual 0-52794T Latch ModeThis mode of welding is mainly used for long welding runs to reduce o
TRANSTIG 170TiManual 0-5279 3-11 INSTALLATION, OPERATION AND SETUPWhen the trigger is pressed, the VRD voltage is activated and the user can start
! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-12 Manual 0-5279In both 2T and 4T modes, if the stick electrode is not touched to the work piece w
TRANSTIG 170TiManual 0-5279 3-13 INSTALLATION, OPERATION AND SETUP12. Shielding Gas InletThe Shield Gas Inlet connection is used to supply the appr
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-14 Manual 0-5279 CAUTIONMatch regulator to cylinder. NEVER CONNECT a regulator designed for a part
TRANSTIG 170TiManual 0-5279 3-15 INSTALLATION, OPERATION AND SETUPAdjusting Flow RateArt: A-05088_ABFigure 3-6: Adjust Flow RateWith the regulator
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-16 Manual 0-52793.08 Setup for TIG (GTAW) WeldingA. Select HF TIG or Lift TIG mode with the proc
TRANSTIG 170TiManual 0-5279 3-17 INSTALLATION, OPERATION AND SETUPA-11666Figure 3-7: Setup for TIG Welding
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-18 Manual 0-52793.09 Foot Control Part No. W4015800 (Optional Accessory)Art # A-11338Figure 3-8:
TRANSTIG 170TiManual 0-5279 3-19 INSTALLATION, OPERATION AND SETUPNote that some power sources may require the remote/local switch set to remote, t
TRANSTIG 170TiINSTALLATION, OPERATION AND SETUP 3-20 Manual 0-5279
TRANSTIG 170TiManual 0-5279 4-1 BASIC WELDING GUIDESECTION 4: BASIC WELDING GUIDE 4.01 Stick (MMAW) Basic Welding TechniqueSize of ElectrodeThe el
TABLE OF CONTENTSSECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...
TRANSTIG 170TiBASIC WELDING GUIDE 4-2 Manual 0-5279Welding PositionThe electrodes dealt with in this publication can be used in most positions, i.e.
TRANSTIG 170TiManual 0-5279 4-3 BASIC WELDING GUIDEArt# A-07693 Figure 4-7: Overhead Position, Butt WeldArt # A-07694Figure 4-8: Overhead Position,
TRANSTIG 170TiBASIC WELDING GUIDE 4-4 Manual 0-5279Arc Welding Technique - A Word to BeginnersFor those who have not yet done any welding, the simpl
TRANSTIG 170TiManual 0-5279 4-5 BASIC WELDING GUIDEIf the travel is too fast, the bead will be narrow and strung out and may even be broken up into
TRANSTIG 170TiBASIC WELDING GUIDE 4-6 Manual 0-5279from the vertical. Some electrodes require to be sloped about 20º away from the perpendicular pos
TRANSTIG 170TiManual 0-5279 4-7 BASIC WELDING GUIDEArt # A-07702Figure 4-16: Multi Run Vertical Fillet WeldArt # A-07703Figure 4-17: Examples of Ve
TRANSTIG 170TiBASIC WELDING GUIDE 4-8 Manual 0-5279DistortionDistortion in some degree is present in all forms of welding. In many cases it is so sm
TRANSTIG 170TiManual 0-5279 4-9 BASIC WELDING GUIDEB. Distribution of StressesDistortion may be reduced by selecting a welding sequence which will
TRANSTIG 170TiBASIC WELDING GUIDE 4-10 Manual 0-5279Art # A-07710_AB1Block Sequence.The spaces between the welds are filled in when the welds are coo
TRANSTIG 170TiManual 0-5279 4-11 BASIC WELDING GUIDEElectrode Selection ChartCIGWELD Electrode Selection ChartDescription Diameter Pack Part No. Ap
TABLE OF CONTENTSSECTION 6: KEY SPARE PARTS ... 6-16.01 Power Source
TRANSTIG 170TiBASIC WELDING GUIDE 4-12 Manual 0-52794.02 Stick (MMAW) Welding TroubleshootingFAULT CAUSE REMEDY1 Welding current varyingARC FORCE
TRANSTIG 170TiManual 0-5279 4-13 BASIC WELDING GUIDE5 Portions of the weld run do not fuse to the surface of the metal or edge of the joint.A Small
TRANSTIG 170TiBASIC WELDING GUIDE 4-14 Manual 0-52794.03 TIG (GTAW) Basic Welding TechniqueGas Tungsten Arc Welding (GTAW) or TIG (Tungsten Inert G
TRANSTIG 170TiManual 0-5279 4-15 BASIC WELDING GUIDETungsten Electrode TypesElectrode Type (Ground Finish)Welding Application Features Colour CodeT
TRANSTIG 170TiBASIC WELDING GUIDE 4-16 Manual 0-5279TIG Welding is generally regarded as a specialised process that requires operator competency. Wh
TRANSTIG 170TiManual 0-5279 4-17 BASIC WELDING GUIDE7 Dirty weld pool A Electrode contaminated by contact with work piece or filler rod mate-rial.A
TRANSTIG 170TiBASIC WELDING GUIDE 4-18 Manual 0-5279
TRANSTIG 170TiManual 0-5279 5-1 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTSSECTION 5: POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREM
TRANSTIG 170TiPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-2 Manual 0-52791
TRANSTIG 170TiManual 0-5279 5-3 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTSComponents to be TestedMinimum Insulation Resistance (MΩ)Inpu
TRANSTIG 170TiPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-4 Manual 0-5279F
TRANSTIG 170TiManual 0-5279 5-5 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS5.04 Factory Reset ProcedureTo perform a Factory Reset, pres
TRANSTIG 170TiPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-6 Manual 0-5279
TRANSTIG 170TiManual 0-5279 6-1 KEY SPARE PARTSSECTION 6: KEY SPARE PARTS6.01 Power SourceA-11668Figure 6-1
TRANSTIG 170TiKEY SPARE PARTS 6-2 Manual 0-5279TRANSTIG 170Ti POWER SOURCE SPARE PARTSITEM PART NUMBER DESCRIPTION1 W7005815 PCB Power2 W7005801 PCB
TRANSTIG 170TiManual 0-5279 6-3 KEY SPARE PARTS6.03 Stick Electrode Holder with Trigger Switch 646761(where supplied)Stick Electrode Holder with T
TRANSTIG 170TiManual 0-5279 A-1 APPENDIXAPPENDIX: TRANSTIG 170Ti CIRCUIT DIAGRAMQ1T14ANEEMCFILTERR39CY1POSITIVENEGATIVE24VDC FANC20Q2T1R100, 102C10
CIGWELD - LIMITED WARRANTY TERMSLIMITED WARRANTY: CIGWELD Pty Ltd, A Victor Technologies Company, hereafter, “CIGWELD” warrants to customers of its au
TERMS OF WARRANTY – JANUARY 20131. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of good
WARRANTY SCHEDULE – JANUARY 2013These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from
TRANSTIG 170TiManual 0-5279 1-1 GENERAL INFORMATION1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can kill.Touching l
Australia Terms of Warranty – 2013Effective 1st January 2012, all warranties agains
GLOBAL CUSTOMER SERVICE CONTACT INFORMATIONCIGWELD, Australia71 Gower StreetPreston, VictoriaAustralia, 3072Telephone: 61-3-9474-7400Fax: 61-3-9474-7
Asia Pacific Regional Headquarters71 Gower StreetPreston, Victoria, Australia, 3072Telephone: +61 3 9474 7400FAX: +61 3 9474 7391Email: enqui
TRANSTIG 170TiGENERAL INFORMATION 1-2 Manual 0-5279 WARNINGARC RAYS can burn eyes and skin; NOISE can damage hearing.Arc rays from the welding pro
TRANSTIG 170TiManual 0-5279 1-3 GENERAL INFORMATION WARNINGFUMES AND GASES can be hazardous to your health.Welding p
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