ULTRAFEED®Version No: 1 Issue Date: May 1, 2006 Manual No.: 0-4852Operating Features:6060V5050HZ650650IPMIPMVARIAC CONTROLLEDWIRE FEEDERA 2000Operatin
1-4May 1, 2006 WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burnface, eyes, and skin.The coolant in the radiator can be ver y hot and underpressur
1-5May 1, 20061.03 Precautions De Securite En Soudage A L’arc!MISE EN GARDELE SOUDAGE A L’ARC EST DANGEREUXPROTEGEZ-VOUS, AINSI QUE LES AUTRES, CONTRE
1-6May 1, 2006 AVERTISSEMENTLE RAYONNEMENT DE L’ARC PEUT BRÛLER LES YEUXET LA PEAU; LE BRUIT PEUT ENDOMMAGER L’OUIE.L’arc de soudage produit une chale
1-7May 1, 20067. Ne soudez des tôles galvanisées ou plaquées au plomb ou aucadmium que si les zones à souder ont été grattées à fond, que sil’espace e
1-8May 1, 20061. Utilisez l’équipement à l’extérieur dans des aires ouvertes et bienventilées.2. Si vous utilisez ces équipements dans un endroit conf
1-9May 1, 20061.06 Declaration Of ConformityManufacturer: Thermadyne CorporationAddress: 82 Benning StreetWest Lebanon, New Hampshire 03784USAThe equi
1-10May 1, 2006NOTES
ULTRAFEED A 2000May 1, 20062-1SECTION 2:INTRODUCTION2.01 How To Use This ManualThis Owner’s Manual applies to just specification or partnumbers listed
ULTRAFEED A 20002-2May 1, 20062.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Welding (GTAW)Air Carbo
ULTRAFEED A 2000May 1, 20062-3Input Voltage: 115 VACInput Frequency: 50/60 Hz Input Voltage Tolerance ±10%Maximum Input Current 1.5 AmpsWire Sizes 0.0
WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proudto have you as our customer and will strive to provide you wi
ULTRAFEED A 20002-4May 1, 20062.06 Features and BenefitsReady to weld!Supplied with 6ft (2m) control cable and .030, .035,.045 in (0.8, 0.9, 1.2mm) dr
ULTRAFEED A 2000May 1, 20063-1SECTION 3:INSTALLATION3.01 ConnectionsRefer to the System Outline drawing in the Appendix ofthis manual for details.1.
ULTRAFEED A 20003-2May 1, 20063.04 Installation Of Welding Wire SpoolRefer to Figure 3-1.NOTEThe wire spool hub supplied with the unit isprovided for
ULTRAFEED A 2000May 1, 20063-33.06 Input And Output Wire GuideInstallationRefer to Figure 3-2.Install the input wire guide (the longer one) by looseni
ULTRAFEED A 20003-4May 1, 20063.08 Welding Gun Compatibility AndInstallationRefer to Figure 3-3.The ULTRAFEED A 2000 wire feeder is designed to beused
ULTRAFEED A 2000May 1, 20063-53. Lift the pressure arm and pass the wire through theoutput wire guide and into the welding gun assembly(Refer to weldi
ULTRAFEED A 20003-6May 1, 2006NOTES
ULTRAFEED A 2000May 1, 20064-1SECTION 4:OPERATION4.01 Prewelding ProcedureFollow all installation instructions for the wire feeder, thewelding power s
ULTRAFEED A 20004-2May 1, 20064.03 Rear Panel Controls &Connections1. CONTROL CABLE SOCKET: The control cable connectsto the power source at this
ULTRAFEED A 2000May 1, 20064-34.04 Feedhead Components1. INPUT GUIDE LOCKSCREW: Tighten this lockscrew to secure the input wire guide.2. SPRING TENSIO
WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While the
ULTRAFEED A 20004-4May 1, 20064.05 Power Source CompatibilityThe Ultrafeed VA 2000 wire feeder will work with any Ther-mal Arc CV or CC/CV power sourc
ULTRAFEED A 2000May 1, 20065-1SECTION 5:SERVICE5.04 System MaintenanceScopeThe troubleshooting guide is intended to be used byqualified service techni
ULTRAFEED A 20005-2May 1, 20065.06 Troubleshooting GuideNOTERefer to the Connection Diagram and the Schematic Diagram in the Appendix chapter of this
ULTRAFEED A 2000May 1, 20065-3FAULT CAUSE REMEDY 1. Power is not on.a. Check the power supply and wire feeder ON/Off switches and make su
ULTRAFEED A 20005-4May 1, 2006FAULT CAUSE REMEDY 1. Too much pressure on feed rolls.a. Decrease feed roll pressure.2. Input and output w
ULTRAFEED A 2000May 1, 2006A-1APPENDIX 1: FEED ROLL KITSStyle 1 Style 2 Style 3 Style 4 Style 5 Style 6TopFlat Flat KnurledDouble Smooth "V"
APPENDIX 2: OPTIONS AND ACCESSORIES Product Part No. Description KITS Ground Fault Interrupt Kit 870081 ACCESSORIES Drive Roll Kits 3759
APPENDIX 3: SYSTEM SCHEMATIC
APPENDIX 4: SYSTEM OUTLINEArt # A-07403
TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...
LIMITED WARRANTYApril 2006 LIMITED WARRANTY: Thermal Arc®, Inc., A Thermadyne Company ("Thermal Arc"),warrants to customers of authorized d
WARRANTY SCHEDULE ENGINE DRIVEN WELDERS WARRANTY PERIOD LABOR Scout, Raider, Explorer Original Main Power Stators and Inductors...
Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada
World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000Fascimile: (636) 728
TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 5:SERVICE ...
1-1May 1, 20061.01 Arc Welding Hazards WARNINGELECTRIC SHOCK can kill.Touching live electrical parts can cause fatal shocks orsevere burns. The elec
1-2May 1, 20063. Use protective screens or barriers to protect others from flashand glare; warn others not to watch the arc.4. Wear protective clothin
1-3May 1, 2006 WARNINGFLYING SPARKS AND HOT METAL can cause injury.Chipping and grinding cause flying metal. As welds cool,they can throw off sla
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