Tweco A 2000 Ultra-Feed Manuel d'utilisateur

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Page 1 - Operating Manual

ULTRAFEED®Version No: 1 Issue Date: May 1, 2006 Manual No.: 0-4852Operating Features:6060V5050HZ650650IPMIPMVARIAC CONTROLLEDWIRE FEEDERA 2000Operatin

Page 2 - WE APPRECIATE YOUR BUSINESS!

1-4May 1, 2006 WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burnface, eyes, and skin.The coolant in the radiator can be ver y hot and underpressur

Page 3 - WARNINGS

1-5May 1, 20061.03 Precautions De Securite En Soudage A L’arc!MISE EN GARDELE SOUDAGE A L’ARC EST DANGEREUXPROTEGEZ-VOUS, AINSI QUE LES AUTRES, CONTRE

Page 4 - TABLE OF CONTENTS

1-6May 1, 2006 AVERTISSEMENTLE RAYONNEMENT DE L’ARC PEUT BRÛLER LES YEUXET LA PEAU; LE BRUIT PEUT ENDOMMAGER L’OUIE.L’arc de soudage produit une chale

Page 5

1-7May 1, 20067. Ne soudez des tôles galvanisées ou plaquées au plomb ou aucadmium que si les zones à souder ont été grattées à fond, que sil’espace e

Page 6

1-8May 1, 20061. Utilisez l’équipement à l’extérieur dans des aires ouvertes et bienventilées.2. Si vous utilisez ces équipements dans un endroit conf

Page 7 - SECTION 1:

1-9May 1, 20061.06 Declaration Of ConformityManufacturer: Thermadyne CorporationAddress: 82 Benning StreetWest Lebanon, New Hampshire 03784USAThe equi

Page 8

1-10May 1, 2006NOTES

Page 9

ULTRAFEED A 2000May 1, 20062-1SECTION 2:INTRODUCTION2.01 How To Use This ManualThis Owner’s Manual applies to just specification or partnumbers listed

Page 10

ULTRAFEED A 20002-2May 1, 20062.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Welding (GTAW)Air Carbo

Page 11

ULTRAFEED A 2000May 1, 20062-3Input Voltage: 115 VACInput Frequency: 50/60 Hz Input Voltage Tolerance ±10%Maximum Input Current 1.5 AmpsWire Sizes 0.0

Page 12

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proudto have you as our customer and will strive to provide you wi

Page 13

ULTRAFEED A 20002-4May 1, 20062.06 Features and BenefitsReady to weld!Supplied with 6ft (2m) control cable and .030, .035,.045 in (0.8, 0.9, 1.2mm) dr

Page 14

ULTRAFEED A 2000May 1, 20063-1SECTION 3:INSTALLATION3.01 ConnectionsRefer to the System Outline drawing in the Appendix ofthis manual for details.1.

Page 15

ULTRAFEED A 20003-2May 1, 20063.04 Installation Of Welding Wire SpoolRefer to Figure 3-1.NOTEThe wire spool hub supplied with the unit isprovided for

Page 16 - May 1, 2006

ULTRAFEED A 2000May 1, 20063-33.06 Input And Output Wire GuideInstallationRefer to Figure 3-2.Install the input wire guide (the longer one) by looseni

Page 17 - 2.03 Receipt Of Equipment

ULTRAFEED A 20003-4May 1, 20063.08 Welding Gun Compatibility AndInstallationRefer to Figure 3-3.The ULTRAFEED A 2000 wire feeder is designed to beused

Page 18

ULTRAFEED A 2000May 1, 20063-53. Lift the pressure arm and pass the wire through theoutput wire guide and into the welding gun assembly(Refer to weldi

Page 19 - A 2000A 2000

ULTRAFEED A 20003-6May 1, 2006NOTES

Page 20 - 2.07 Options and Accessories

ULTRAFEED A 2000May 1, 20064-1SECTION 4:OPERATION4.01 Prewelding ProcedureFollow all installation instructions for the wire feeder, thewelding power s

Page 21 - 3.03 EMI Considerations

ULTRAFEED A 20004-2May 1, 20064.03 Rear Panel Controls &Connections1. CONTROL CABLE SOCKET: The control cable connectsto the power source at this

Page 22 - Art # A-07264

ULTRAFEED A 2000May 1, 20064-34.04 Feedhead Components1. INPUT GUIDE LOCKSCREW: Tighten this lockscrew to secure the input wire guide.2. SPRING TENSIO

Page 23

WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While the

Page 24 - Art # A-07266

ULTRAFEED A 20004-4May 1, 20064.05 Power Source CompatibilityThe Ultrafeed VA 2000 wire feeder will work with any Ther-mal Arc CV or CC/CV power sourc

Page 25

ULTRAFEED A 2000May 1, 20065-1SECTION 5:SERVICE5.04 System MaintenanceScopeThe troubleshooting guide is intended to be used byqualified service techni

Page 26

ULTRAFEED A 20005-2May 1, 20065.06 Troubleshooting GuideNOTERefer to the Connection Diagram and the Schematic Diagram in the Appendix chapter of this

Page 27 - Art # A-07320

ULTRAFEED A 2000May 1, 20065-3FAULT CAUSE REMEDY 1. Power is not on.a. Check the power supply and wire feeder ON/Off switches and make su

Page 28 - Art # A-07322

ULTRAFEED A 20005-4May 1, 2006FAULT CAUSE REMEDY 1. Too much pressure on feed rolls.a. Decrease feed roll pressure.2. Input and output w

Page 29 - 4.04 Feedhead Components

ULTRAFEED A 2000May 1, 2006A-1APPENDIX 1: FEED ROLL KITSStyle 1 Style 2 Style 3 Style 4 Style 5 Style 6TopFlat Flat KnurledDouble Smooth "V"

Page 30

APPENDIX 2: OPTIONS AND ACCESSORIES Product Part No. Description KITS Ground Fault Interrupt Kit 870081 ACCESSORIES Drive Roll Kits 3759

Page 31 - SECTION 5:

APPENDIX 3: SYSTEM SCHEMATIC

Page 32 - 5.06 Troubleshooting Guide

APPENDIX 4: SYSTEM OUTLINEArt # A-07403

Page 34

TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

Page 35

LIMITED WARRANTYApril 2006 LIMITED WARRANTY: Thermal Arc®, Inc., A Thermadyne Company ("Thermal Arc"),warrants to customers of authorized d

Page 36

WARRANTY SCHEDULE ENGINE DRIVEN WELDERS WARRANTY PERIOD LABOR Scout, Raider, Explorer Original Main Power Stators and Inductors...

Page 38 - APPENDIX 4: SYSTEM OUTLINE

Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada

Page 39

World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000Fascimile: (636) 728

Page 40 - LIMITED WARRANTY

TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 5:SERVICE ...

Page 42

1-1May 1, 20061.01 Arc Welding Hazards WARNINGELECTRIC SHOCK can kill.Touching live electrical parts can cause fatal shocks orsevere burns. The elec

Page 43

1-2May 1, 20063. Use protective screens or barriers to protect others from flashand glare; warn others not to watch the arc.4. Wear protective clothin

Page 44

1-3May 1, 2006 WARNINGFLYING SPARKS AND HOT METAL can cause injury.Chipping and grinding cause flying metal. As welds cool,they can throw off sla

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