Tweco A120 CutMaster Manuel d'utilisateur

VictorThermalDynamics.com120208-230V460VArt # A-08955_AC600V380-400VOperating ManualRevision: AP Issue Date: November 6, 2013 Manual No.: 0-4989C

CUTMASTER A120 INFORMATIONS GÉNÉRALES Manuel 0-49891-4• Lephosgène,ungaztoxique,estgénéréparlafuméeprovenantdessolvantsetdesproduit

CUTMASTER A120 OPERATION Manual 0-49894T-66Stainless Steel 120A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A120Manual 0-4989 OPERATION 4T-67Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-68Aluminum 120A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty S

CUTMASTER A120Manual 0-4989 OPERATION 4T-69Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-70PATENT INFORMATIONPlasma Cuing Torch PatentsThe following parts are covered under U.S. and Foreign Pate

CUTMASTER A120Manual 0-4989 OPERATION 4T-71 Catalog # Description Patent(s) 9-8239 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s)

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CUTMASTER A120Manual 0-4989 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 General MaintenanceWarning!Disconnect input power before maintaining.Each UseV

CUTMASTER A120 SERVICE Manual 0-49895-25.02 Maintenance ScheduleNOTEThe actual frequency of maintenance may need to be adjusted according to the o

CUTMASTER A120Manual 0-4989 SERVICE 5-35.04 Fault IndicatorAt initial power up, two lights will temporarily illuminate for 2-3 seconds to show the

CUTMASTER A120Manuel 0-4989 INFORMATIONS GÉNÉRALES 1-51.06 Documents De ReferenceConsultezlesnormessuivantesoulesrévisionslesplusrécentes

CUTMASTER A120 SERVICE Manual 0-49895-45.05 Basic Troubleshooting Guide WARNINGThere are extremely dangerous voltage and power levels present ins

CUTMASTER A120Manual 0-4989 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicators flashing. Gas flow is cycling

CUTMASTER A120 SERVICE Manual 0-49895-65.06 Power Supply Basic Parts Replacement WARNINGDisconnect primary power to the system before disassembli

CUTMASTER A120Manual 0-4989 SERVICE 5-75. Remove the fitting from the filter element assembly by inserting a 6 mm hex wrench into the internal hex fit

CUTMASTER A120 SERVICE Manual 0-49895-8Optional Two-Stage Filter Element Replacement The Two-Stage Air Filter has two Filter Elements. When the Fi

CUTMASTER A120Manual 0-4989 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5 System" for com

CUTMASTER A120 SERVICE Manual 0-49895T-25T.02 Inspection and Replacement of Consumable Torch Parts WARNINGDisconnect primary power to the system

CUTMASTER A120Manual 0-4989 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all r

CUTMASTER A120 PARTS LIST Manual 0-49896-26.04 Replacement Power Supply Parts Qty Description Catalog # 1 Regulator 9-0115 1 Filter

CUTMASTER A120Manual 0-4989 PARTS LIST 6-3This Page Intentionally Blank

CUTMASTER A120 GENERAL INFORMATION Manual 0-49891-61.07 Declaration of ConformityDeclaration of ConformityApplication of Council Directive(s): The

CUTMASTER A120 PARTS LIST Manual 0-49896-46.06 Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)Item No. Qty Description

CUTMASTER A120Manual 0-4989 PARTS LIST 6-5Art # A-071136142358101211710221915141617182021211392423

CUTMASTER A120 PARTS LIST Manual 0-49896-66.07 Torch Consumable Parts (SL100)StarterCartridge9-8213ElectrodeAuto 9-8232Manual 9-821550-55A 9-82

CUTMASTER A120Manual 0-4989 PARTS LIST 6-76.08 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 Torch Handle Replace

CUTMASTER A120 PARTS LIST Manual 0-49896-8This Page Intentionally Blank

CUTMASTER A120Manual 0-4989 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)ACTION:ON / OFF switch to ON RESULT:AC indicator

CUTMASTER A120 APPENDIX Manual 0-4989A-21/ 3ff12West Lebanon, NH USA 03784Made in USAMo del:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPh

CUTMASTER A120Manual 0-4989 APPENDIX A-3

CUTMASTER A120 APPENDIX Manual 0-4989A-4APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Hand Torch Pin - Out Diagram1234567856781234ATC Female ReceptacleF

CUTMASTER A120Manual 0-4989 APPENDIX A-5ATC Female ReceptacleFront ViewATC Male ConnectorFront ViewNegative / Plasma3 - White - PendantConnector4- B

CUTMASTER A120Manual 0-4989 GENERAL INFORMATION 1-7Classication:TheequipmentdescribedinthismanualisClassAandintendedforindustrialuse.

CUTMASTER A120 APPENDIX Manual 0-4989A-6APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Hand Torch Connection DiagramTo rch: SL60 / SL100 Hand TorchLeads

CUTMASTER A120Manual 0-4989 APPENDIX A-7To rch: Unshielded Mechanized SL100 Machine To rch Leads: Leads with AT C Connector and Remote Pendant Con

CUTMASTER A120 APPENDIX Manual 0-4989A-8APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDC+12VDC+12VDC+12VDC+12

CUTMASTER A120Manual 0-4989 APPENDIX A-9+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDC+12VDC+12VDC+12VDC+12VDC24VACDWG No:SheetofSupersedesScaleDate:Draw

CUTMASTER A120 APPENDIX Manual 0-4989A-10APPENDIX 6: SYSTEM SCHEMATIC, 400/600V UNITSA-09130_ADA-09130_AD5544332211DDCCBBAA+12VDC+12VDC+12VDC+12VD

CUTMASTER A120Manual 0-4989 APPENDIX A-11A-09130_ADA-09130_AD5544332211DDCCBBAA+12VDC+12VDC+12VDC+12VDC+5VDC+12VDC+12VDC+12VDC+12VDC+12VDC24VACDWG N

CUTMASTER A120 APPENDIX Manual 0-4989A-12APPENDIX 7: RAW ARC VOLTAGE If raw arc voltage is necessary for the torch height control, the customer mu

CUTMASTER A120Manual 0-4989 APPENDIX A-13-V out (-) Polarity Work1 (+) Polarity Art # A-102885. Tighten the strain relief.6. Replace the cover. 7.

CUTMASTER A120 APPENDIX Manual 0-4989A-14Cover Date Rev. Change(s)June 30, 2008 AA Manual released.Sept. 19, 2008 AB Added CE information

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CUTMASTER A120 GENERAL INFORMATION Manual 0-49891-81.08 Statement of WarrantyLIMITED WARRANTY: Subjecttothetermsandconditionsestablishedbe

© 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in MexicoTHE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-42

CUTMASTER A120Manual 0-4989 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Owner’s Manual applies to just specificat

CUTMASTER A120 INTRODUCTION Manual 0-49892-22.04 Power Supply SpecificationsCutMaster A120 Power Supply SpecicationsInput Power 208 / 230 VAC (187

CUTMASTER A120Manual 0-4989 INTRODUCTION 2-32.05 Input Wiring SpecificationsCutMaster A120 Power Supply Input Cable Wiring RequirementsInput voltage

CUTMASTER A120 INTRODUCTION Manual 0-49892-42.06 Power Supply FeaturesArt # A-08460Mounting RailsTorch Leads ReceptacleControl PanelWork Cableand

CUTMASTER A120Manual 0-4989 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instru

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER A120 INTRODUCTION Manual 0-49892T-2E. Type CoolingCombination of ambient air and gas stream through torch.F. Torch RatingsAutomated / M

CUTMASTER A120Manual 0-4989 INTRODUCTION 2T-3B. Gas DistributionThe single gas used is internally split into plasma and secondary gases.The plasma

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CUTMASTER A120Manual 0-4989 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each

CUTMASTER A120 INSTALLATION Manual 0-49893-2Most units are shipped from the factory with a 230 Volt input power cable wired to the input contactor

CUTMASTER A120Manual 0-4989 INSTALLATION 3-34. If the power cable being used is not the factory - sup-plied cable, use a three - conductor input po

CUTMASTER A120 INSTALLATION Manual 0-49893-4Art # A-08320Inlet PortFilter AssemblyHose ClampGas SupplyHose1/4 NPT or ISO-Rto 1/4” (6mm) FittingAir

CUTMASTER A120Manual 0-4989 INSTALLATION 3-5Regulator InputGas Supply Hose1/4 NPT to 1/4”(6mm) FittingRegulator/FilterAssembly2-Stage FilterInlet Po

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CUTMASTER A120Manual 0-4989 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 Torch ConnectionsIf necessary, connect the torch to the Power Supp

! WARNINGRead and understand this entire Manual and your employer’s safety practices before installing, operat-ing, or servicing the equipment.While

CUTMASTER A120 INSTALLATION Manual 0-49893T-2The Automation and Machine torch include a positioning tube with rack and pinch block assembly.1. Mou

CUTMASTER A120Manual 0-4989 OPERATION 4-1SECTION 4 SYSTEM: OPERATION4.01 Front Panel Controls / FeaturesSee Illustration for numbering Identificati

CUTMASTER A120 OPERATION Manual 0-49894-24.02 Preparations for OperationAt the start of each operating session: WARNINGDisconnect primary power a

CUTMASTER A120Manual 0-4989 OPERATION 4-3STANDOFFCutMaster A120 Gas Pressure SettingsLeads LengthSL100 (Hand Torch)SL100 (Mechanized Torch)SL100 S

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CUTMASTER A120Manual 0-4989 OPERATION 4T-1SECTION 4 TORCH: OPERATION4T.01 Machine and Automated Torch OperationCutting With Machine or Automated To

CUTMASTER A120 OPERATION Manual 0-49894T-2NOTEThe shield cup holds the tip and starter cartridge in place. Position the torch with the shield cup

CUTMASTER A120Manual 0-4989 OPERATION 4T-34T.04 Cut QualityNOTECut quality depends heavily on setup and param-eters such as torch standoff, alignme

CUTMASTER A120 OPERATION Manual 0-49894T-4Direction of CutIn the torches, the plasma gas stream swirls as it leaves the torch to maintain a smooth

CUTMASTER A120Manual 0-4989 OPERATION 4T-534Art # A-03383Tr igger21Tr igger Release6. Cut as usual. Simply release the trigger assembly to stop cu

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CUTMASTER A120 OPERATION Manual 0-49894T-634Art # A-03383Tr igger21Tr igger Release8. Cut as usual. Simply release the trigger assembly to stop c

CUTMASTER A120Manual 0-4989 OPERATION 4T-7 CAUTIONSparks from plasma gouging can cause damage to coated, painted or other surfaces such as glass, p

CUTMASTER A120 OPERATION Manual 0-49894T-84T.08 Recommended Cutting Speeds for Machine and Automated Torches With Exposed TipMild Steel 40A Air Pl

CUTMASTER A120Manual 0-4989 OPERATION 4T-9Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A120 OPERATION Manual 0-49894T-10Stainless Steel 40A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A120Manual 0-4989 OPERATION 4T-11Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-12Aluminum 40A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartri

CUTMASTER A120Manual 0-4989 OPERATION 4T-13Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-14Mild Steel 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cart

CUTMASTER A120Manual 0-4989 OPERATION 4T-15Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ... 1-11.01 N

CUTMASTER A120 OPERATION Manual 0-49894T-16Stainless Steel 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A120Manual 0-4989 OPERATION 4T-17Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-18Aluminum 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartri

CUTMASTER A120Manual 0-4989 OPERATION 4T-19Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-20Mild Steel 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cart

CUTMASTER A120Manual 0-4989 OPERATION 4T-21Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-22Stainless Steel 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A120Manual 0-4989 OPERATION 4T-23Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-24Aluminum 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartri

CUTMASTER A120Manual 0-4989 OPERATION 4T-25Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

TABLE OF CONTENTS4T.06 Hand Torch Operation ...4T-54T.07

CUTMASTER A120 OPERATION Manual 0-49894T-26Mild Steel 100A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Car

CUTMASTER A120Manual 0-4989 OPERATION 4T-27Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-28Stainless Steel 100A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarte

CUTMASTER A120Manual 0-4989 OPERATION 4T-29Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-30Aluminum 100A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartr

CUTMASTER A120Manual 0-4989 OPERATION 4T-31Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-32Mild Steel 120A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Car

CUTMASTER A120Manual 0-4989 OPERATION 4T-33Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-34Stainless Steel 120A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarte

CUTMASTER A120Manual 0-4989 OPERATION 4T-35Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120Manual 0-4989 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, ca

CUTMASTER A120 OPERATION Manual 0-49894T-36Aluminum 120A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartr

CUTMASTER A120Manual 0-4989 OPERATION 4T-37Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

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CUTMASTER A120Manual 0-4989 OPERATION 4T-39This Page Intentionally Blank

CUTMASTER A120 OPERATION Manual 0-49894T-404T.09 Recommended Cutting Speeds for Machine and Automated Torches With Shielded TipMild Steel 40A Air

CUTMASTER A120Manual 0-4989 OPERATION 4T-41Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-42Stainless Steel 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A120Manual 0-4989 OPERATION 4T-43Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-44Aluminum 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty St

CUTMASTER A120Manual 0-4989 OPERATION 4T-45Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 GENERAL INFORMATION Manual 0-49891-2 FIRE AND EXPLOSIONFireandexplosioncanbecausedbyhotslag,sparks,ortheplasmaarc.• B

CUTMASTER A120 OPERATION Manual 0-49894T-46Mild Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty

CUTMASTER A120Manual 0-4989 OPERATION 4T-47Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-48Stainless Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A120Manual 0-4989 OPERATION 4T-49Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-50Aluminum 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty St

CUTMASTER A120Manual 0-4989 OPERATION 4T-51Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-52Mild Steel 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty

CUTMASTER A120Manual 0-4989 OPERATION 4T-53Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-54Stainless Steel 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A120Manual 0-4989 OPERATION 4T-55Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120Manuel 0-4989 INFORMATIONS GÉNÉRALES 1-3WELDINGANDCUTTINGOFCONTAINERSANDPIPINGTHATHAVEHELDHAZARDOUSSUBSTANCES,obtainablef

CUTMASTER A120 OPERATION Manual 0-49894T-56Aluminum 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty St

CUTMASTER A120Manual 0-4989 OPERATION 4T-57Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-58Mild Steel 100A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty

CUTMASTER A120Manual 0-4989 OPERATION 4T-59Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-60Stainless Steel 100A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A120Manual 0-4989 OPERATION 4T-61Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-62Aluminum 100A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty S

CUTMASTER A120Manual 0-4989 OPERATION 4T-63Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

CUTMASTER A120 OPERATION Manual 0-49894T-64Mild Steel 120A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty

CUTMASTER A120Manual 0-4989 OPERATION 4T-65Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie